Vacuum Mixing Machine Electrode Slurry Mixer in Battery Manufacturing
EQUIPMENT CHARACTERISTICS
The machine described operates with precision in its mixing chamber, where various crucial components are meticulously combined to create the electrode slurry. This slurry is fundamental in the production of batteries, integrating active materials like ternary compounds, lithium cobalt oxide, lithium iron phosphate, and other necessary substances such as conductive additives, PVDF (Polyvinylidene fluoride), and NMP (N-Methyl-2-pyrrolidone). Each component is carefully measured and introduced into the mixing chamber in exacting quantities to achieve the desired chemical composition and performance characteristics of the slurry.
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Inside the mixing chamber, a sophisticated blending mechanism ensures thorough homogenization of all ingredients. This process is crucial as it directly influences the uniformity of the slurry. A homogeneous slurry is essential for consistent coating and drying of the electrode layer during subsequent manufacturing steps. This uniformity plays a critical role in enhancing the overall efficiency and reliability of the battery.
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The machine’s design incorporates specific control points to manage the slurry’s properties and the mixing process itself. These control points include parameters like viscosity, particle size distribution, and solid content, which directly impact the slurry's performance and application suitability. Additionally, process control parameters such as mixing speed, temperature, duration, and sequence are meticulously regulated to ensure optimal mixing efficiency and product quality consistency.
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By focusing on these control points, the machine enables manufacturers to achieve precise formulation and reproducibility in the production of electrode slurries. This capability not only enhances the operational efficiency of battery manufacturing processes but also contributes to the durability and performance consistency of the batteries produced.
In summary, the machine’s advanced mixing chamber technology and comprehensive control features underscore its critical role in the efficient and reliable production of electrode slurries, supporting the broader advancements in battery technology and energy storage solutions.
SPECIFICATION OF EQUIPMENT
Product |
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Model |
WS-JBJ-2L |
WS-JBJ-5L |
WS-JBJ-10L |
WS-JBJ-20L |
WS-JBJ-30L |
Effective volume |
2L |
5L |
10L |
20L |
30L |
Design volume |
3L |
7.4L |
14L |
28L |
44L |
Power supply |
AC3*380V, 50HZ |
AC3*380V, 50HZ |
AC3*380V, 50HZ |
AC3*380V, 50HZ |
AC3*380V, 50HZ |
Dimensions |
L1100*W660*H1300mm |
L1250*W770*H1450mm |
L1350*W850*H1750mm |
L1350*W850*H1750mm |
L1700*W950*H1900mm |
Weight |
About 450kg |
About 670kg |
About 800kg |
About 900kg |
About 1500kg |
Structure |
Single-arm type |
Single-arm type |
Single-arm type |
Single-arm type |
Single-arm type |
Revolution speed |
0-52r/min |
0-43r/min |
0-42r/min |
0-48r/min |
0-38r/min |
Rotation speed |
0-76r/min (frequency conversion speed regulation) |
0-86r/min (frequency conversion speed regulation) |
0-72r/min (frequency conversion speed regulation) |
0-82r/min (frequency conversion speed regulation) |
0-75r/min (frequency conversion speed regulation) |
Lifting height |
180mm |
180mm |
300mm |
300mm |
400mm |
Total power |
2.6kw+0.37kw reducer |
4kw |
4kw |
6kw |
7KW |
Important Notice
Before purchasing, please ensure that your country allows the import of this product. If you are uncertain, we recommend contacting your local customs for confirmation. We will not be held responsible for any losses resulting from customs confiscation.
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About Price
Our prices are negotiable and can be adjusted based on your order quantity or packaging requirements. When inquiring, please specify the quantity you intend to purchase. -
How to Order?
To place an order, please send your purchase order via email or contact our sales team directly. We can also prepare a proforma invoice upon your request. To process your order, we need the following information: - **Product Information**: Quantity, specifications (size, material, technology if applicable, and packing requirements).
- **Delivery Time**: Your required delivery date.
- **Shipping Information**: Company name, street address, phone number, and destination sea port.
- **Forwarder’s Contact Details**: If applicable, especially if you have a forwarder in China. -
What’s the Warranty for the Items?
We have great confidence in our products and ensure they are well-packaged for safe delivery. In case of any quality issues, we will address them promptly.
- **Equipment Warranty**: One year (12 months). If equipment parts are damaged due to non-human factors within this period, we will provide replacement parts free of charge. -
If the Machine Breaks Down Out of Warranty, How Do We Solve the Problem?
Even after the warranty period, we will still offer suggestions and advice on resolving the issue, usually at no charge. However, there may be reasonable fees for parts and services if necessary. -
How to Get Technical Support After Purchasing?
Our factory provides online technical support in English. You can easily reach us via Skype, WeChat, WhatsApp, or email. For remote assistance, we also support TeamViewer software. -
How to Control Quality?
We implement a comprehensive quality control process:
- **IQC (Incoming Quality Control)**: All raw materials are screened and inspected before entering the production process.
- **IPQC (In-Process Quality Control)**: Patrol inspections are conducted at each stage of production.
- **FQC (Final Quality Control)**: Full inspection is performed before packing.
- **OQC (Outgoing Quality Control)**: Each item is fully inspected before shipment. -
How Long Do You Need to Prepare My Goods?
- **Sample Orders**: 1-3 days.
- **Mass Production Orders**: 10-20 days (depending on the quantity). -
What’s the Packing Details?
- **Standard Export Package**: Internal anti-collision protection with an external export wooden box.
- **Pre-Shipment Testing**: Each item is tested before shipping to ensure it arrives in good condition.
- **Shipping Preparation**: Typically takes around 3 days (subject to your specific order).
- **Tracking Information**: We will provide you with the tracking number once your products are shipped. -
How Can I Install and Operate the Machine by Myself?
Our system is designed for easy installation and operation. Upon receiving the machine, simply connect it to a power source, and it will be ready to use. The machine comes with English software and a comprehensive English user manual to help you learn how to operate it.