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Ultrasonic Electrode Tab Welder For Lithium Battery Cathode And Anode Electrode Welding
EQUIPMENT CHARACTERISTICS
The tab welding machine plays a critical role in the production of lithium battery cells by precisely welding electrode tabs onto the electrodes. The process begins with the careful placement of the electrode sheet and metal tabs within the designated welding area. The welding head, equipped with high precision alignment capabilities, positions the metal tab directly over the electrode of the battery cell.
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Welding Process
Using resistance spot welding technology, the tab welding machine applies pressure and electrical current to create a strong bond between the tab and the electrode. This method relies on the electrical resistance at the interface to generate heat, melting the materials together seamlessly and ensuring a durable connection that withstands the rigors of battery use.
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Key Components
Essential components of the tab welding machine include an ultrasonic generator, transducer, mold, and pneumatic elements. These components work together to facilitate precise alignment and efficient welding operations.
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Features of the Spot Welding Machine
1. Advanced Circuit Technology: Incorporates advanced constant current and voltage circuitry, allowing continuous adjustment of ultrasonic amplitude. This feature ensures optimal welding conditions for different materials and thicknesses, enhancing welding quality and reliability.
2. High Precision Design: Utilizes a German X-lead structure known for its exceptional precision. This design minimizes welding errors and ensures accurate placement of tabs on electrode surfaces, critical for maintaining battery performance and safety.
3. Intelligent Control System: Integrates an intelligent ICS (Intelligent Control System) with secondary ultrasonic functions. The system performs self-checks during startup, intelligently manages ultrasonic segments, and provides signal transmission capabilities for seamless on-machine operations. This enhances operational efficiency and simplifies workflow management during production. -
In Conclusion
The tab welding machine's advanced features and precise welding capabilities are essential for manufacturing high-quality lithium battery cells. By ensuring secure and reliable connections between electrode tabs and battery electrodes, the machine contributes to the overall performance, longevity, and safety of lithium-ion batteries used in various applications, including electric vehicles, portable electronics, and renewable energy storage systems.
SPECIFICATION OF EQUIPMENT
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Product |
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Model |
WS-ZP |
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Equipment dimension |
Working part: L520*W220*H290mm Control box: L500*W190*H380mm |
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Equipment weight |
About 52.5kg |
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Power supply |
380V/50Hz 3Kw |
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Air pressure |
0.5-0.8MPa |
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Environmental temperature |
Recommended ambient temperature: 25±3℃, humidity: 30~90RH, no vibration and electromagnetic interference |
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Production speed |
0.01s-10s (adjustable) |
Important Notice
Before purchasing, please ensure that your country allows the import of this product. If you are uncertain, we recommend contacting your local customs for confirmation. We will not be held responsible for any losses resulting from customs confiscation.
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About Price
Our prices are negotiable and can be adjusted based on your order quantity or packaging requirements. When inquiring, please specify the quantity you intend to purchase. -
How to Order?
To place an order, please send your purchase order via email or contact our sales team directly. We can also prepare a proforma invoice upon your request. To process your order, we need the following information: - **Product Information**: Quantity, specifications (size, material, technology if applicable, and packing requirements).
- **Delivery Time**: Your required delivery date.
- **Shipping Information**: Company name, street address, phone number, and destination sea port.
- **Forwarder’s Contact Details**: If applicable, especially if you have a forwarder in China. -
What’s the Warranty for the Items?
We have great confidence in our products and ensure they are well-packaged for safe delivery. In case of any quality issues, we will address them promptly.
- **Equipment Warranty**: One year (12 months). If equipment parts are damaged due to non-human factors within this period, we will provide replacement parts free of charge. -
If the Machine Breaks Down Out of Warranty, How Do We Solve the Problem?
Even after the warranty period, we will still offer suggestions and advice on resolving the issue, usually at no charge. However, there may be reasonable fees for parts and services if necessary. -
How to Get Technical Support After Purchasing?
Our factory provides online technical support in English. You can easily reach us via Skype, WeChat, WhatsApp, or email. For remote assistance, we also support TeamViewer software. -
How to Control Quality?
We implement a comprehensive quality control process:
- **IQC (Incoming Quality Control)**: All raw materials are screened and inspected before entering the production process.
- **IPQC (In-Process Quality Control)**: Patrol inspections are conducted at each stage of production.
- **FQC (Final Quality Control)**: Full inspection is performed before packing.
- **OQC (Outgoing Quality Control)**: Each item is fully inspected before shipment. -
How Long Do You Need to Prepare My Goods?
- **Sample Orders**: 1-3 days.
- **Mass Production Orders**: 10-20 days (depending on the quantity). -
What’s the Packing Details?
- **Standard Export Package**: Internal anti-collision protection with an external export wooden box.
- **Pre-Shipment Testing**: Each item is tested before shipping to ensure it arrives in good condition.
- **Shipping Preparation**: Typically takes around 3 days (subject to your specific order).
- **Tracking Information**: We will provide you with the tracking number once your products are shipped. -
How Can I Install and Operate the Machine by Myself?
Our system is designed for easy installation and operation. Upon receiving the machine, simply connect it to a power source, and it will be ready to use. The machine comes with English software and a comprehensive English user manual to help you learn how to operate it.