Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
Spare Part
Ultrasonic Cylindrical Battery Cap Welder for Lithium & Sodium Lab. line
EQUIPMENT CHARACTERISTICS
WS Automation's ultrasonic welding machines are essential tools used in battery production processes, spanning laboratory-scale and pilot-scale operations. These machines are adept at welding various components such as tabs, caps, and AB tabs, employing high-power ultrasonic frequencies to generate mechanical energy that melts and bonds metals together effectively.
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Versatility and Application
WS Automation's ultrasonic welding machines are versatile, catering to different battery cell types including 18650, 21700, 26650, and 32140. They excel in cap welding for ensuring the sealing performance and longevity of batteries, as well as tab welding for pouch batteries and prismatic cells. This versatility makes them indispensable across various battery manufacturing processes.
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Key Roles in Battery Production
2.1 Label Welding: Ultrasonic welding technology plays a crucial role in securely attaching labels to battery shells. This step is pivotal for enhancing product quality and safety by ensuring labels remain firmly affixed throughout the battery's lifecycle.
2.2 Cap Welding: Battery cap welding is critical for maintaining sealing integrity and longevity. The ultrasonic welding machines precisely weld caps to battery bodies, ensuring robust sealing performance and enhancing the battery's reliability under varying conditions. -
Technology Advantages
The machines leverage ultrasonic welding's advantages, including precise energy delivery and minimal heat impact on surrounding materials. This results in clean welds with minimal distortion, crucial for maintaining the structural integrity and performance of battery components.
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Quality Assurance
By utilizing ultrasonic welding technology, WS Automation ensures high weld strength and consistency, thereby improving overall production efficiency and reducing manufacturing defects. This technology-driven approach enhances the reliability and operational lifespan of batteries produced.
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Innovation and Efficiency
WS Automation continues to innovate in ultrasonic welding technology, integrating advanced features such as precise control systems and automated processes. These advancements further streamline production workflows, enhance product quality, and meet the evolving demands of the battery industry.
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In Conclusion
WS Automation's ultrasonic welding machines are integral to modern battery manufacturing, offering precise welding solutions that ensure high-quality, durable battery assemblies. Their role in label and cap welding underscores their importance in enhancing battery performance, reliability, and safety across diverse applications, from consumer electronics to electric vehicles and renewable energy systems.
SPECIFICATION OF EQUIPMENT
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Products |
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Model |
WS-MX2060 |
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Feeding method |
Manual feeding |
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Design efficiency |
≥100PPM/min |
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Qualification rate |
≥99.5% |
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Control method |
PLC |
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Voltage power supply |
380V/50Hz |
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Power |
3kw |
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Equipment dimensions |
L515mm*W410mm*H170mm;L480mm*W200mm*H480mm |
Important Notice
Before purchasing, please ensure that your country allows the import of this product. If you are uncertain, we recommend contacting your local customs for confirmation. We will not be held responsible for any losses resulting from customs confiscation.
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About Price
Our prices are negotiable and can be adjusted based on your order quantity or packaging requirements. When inquiring, please specify the quantity you intend to purchase. -
How to Order?
To place an order, please send your purchase order via email or contact our sales team directly. We can also prepare a proforma invoice upon your request. To process your order, we need the following information: - **Product Information**: Quantity, specifications (size, material, technology if applicable, and packing requirements).
- **Delivery Time**: Your required delivery date.
- **Shipping Information**: Company name, street address, phone number, and destination sea port.
- **Forwarder’s Contact Details**: If applicable, especially if you have a forwarder in China. -
What’s the Warranty for the Items?
We have great confidence in our products and ensure they are well-packaged for safe delivery. In case of any quality issues, we will address them promptly.
- **Equipment Warranty**: One year (12 months). If equipment parts are damaged due to non-human factors within this period, we will provide replacement parts free of charge. -
If the Machine Breaks Down Out of Warranty, How Do We Solve the Problem?
Even after the warranty period, we will still offer suggestions and advice on resolving the issue, usually at no charge. However, there may be reasonable fees for parts and services if necessary. -
How to Get Technical Support After Purchasing?
Our factory provides online technical support in English. You can easily reach us via Skype, WeChat, WhatsApp, or email. For remote assistance, we also support TeamViewer software. -
How to Control Quality?
We implement a comprehensive quality control process:
- **IQC (Incoming Quality Control)**: All raw materials are screened and inspected before entering the production process.
- **IPQC (In-Process Quality Control)**: Patrol inspections are conducted at each stage of production.
- **FQC (Final Quality Control)**: Full inspection is performed before packing.
- **OQC (Outgoing Quality Control)**: Each item is fully inspected before shipment. -
How Long Do You Need to Prepare My Goods?
- **Sample Orders**: 1-3 days.
- **Mass Production Orders**: 10-20 days (depending on the quantity). -
What’s the Packing Details?
- **Standard Export Package**: Internal anti-collision protection with an external export wooden box.
- **Pre-Shipment Testing**: Each item is tested before shipping to ensure it arrives in good condition.
- **Shipping Preparation**: Typically takes around 3 days (subject to your specific order).
- **Tracking Information**: We will provide you with the tracking number once your products are shipped. -
How Can I Install and Operate the Machine by Myself?
Our system is designed for easy installation and operation. Upon receiving the machine, simply connect it to a power source, and it will be ready to use. The machine comes with English software and a comprehensive English user manual to help you learn how to operate it.