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Ultrasonic Cylindrical Battery Cap Welder for Lithium & Sodium Lab - China Suppliers & Factory for 18650, 21700, 26650 Batteries
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Ultrasonic Cylindrical Battery Cap Welder for Lithium & Sodium Lab - China Suppliers & Factory for 18650, 21700, 26650 Batteries

WS Automation's Manual Cap Welding Machines are expertly designed for efficient and reliable cap welding of cylindrical cells including 18650, 21700, 26650, and 32140, simply by replacing the holding fixture. As a leading supplier in China, our factory guarantees high-quality machinery tailored to meet the demands of modern battery production. Trust our manual welding solutions to enhance your productivity and precision in cap welding applications.
  • Brand WS
  • Original Dongguan, China
  • MOQ 1 PC
  • Lead time 2 Months
  • Certified: CE, UL

Equipment Characteristics
WS Automation's ultrasonic welding machines are essential tools used in battery production processes, spanning laboratory-scale and pilot-scale operations. These machines are adept at welding various components such as tabs, caps, and AB tabs, employing high-power ultrasonic frequencies to generate mechanical energy that melts and bonds metals together effectively.

Versatility and Application

WS Automation's ultrasonic welding machines are versatile, catering to different battery cell types including 18650, 21700, 26650, and 32140. They excel in cap welding for ensuring the sealing performance and longevity of batteries, as well as tab welding for pouch batteries and prismatic cells. This versatility makes them indispensable across various battery manufacturing processes.

Key Roles in Battery Production

2.1 Label Welding: Ultrasonic welding technology plays a crucial role in securely attaching labels to battery shells. This step is pivotal for enhancing product quality and safety by ensuring labels remain firmly affixed throughout the battery's lifecycle.

2.2 Cap Welding: Battery cap welding is critical for maintaining sealing integrity and longevity. The ultrasonic welding machines precisely weld caps to battery bodies, ensuring robust sealing performance and enhancing the battery's reliability under varying conditions.

Technology Advantages

The machines leverage ultrasonic welding's advantages, including precise energy delivery and minimal heat impact on surrounding materials. This results in clean welds with minimal distortion, crucial for maintaining the structural integrity and performance of battery components.

Quality Assurance

By utilizing ultrasonic welding technology, WS Automation ensures high weld strength and consistency, thereby improving overall production efficiency and reducing manufacturing defects. This technology-driven approach enhances the reliability and operational lifespan of batteries produced.

Innovation and Efficiency

WS Automation continues to innovate in ultrasonic welding technology, integrating advanced features such as precise control systems and automated processes. These advancements further streamline production workflows, enhance product quality, and meet the evolving demands of the battery industry.

In Conclusion

WS Automation's ultrasonic welding machines are integral to modern battery manufacturing, offering precise welding solutions that ensure high-quality, durable battery assemblies. Their role in label and cap welding underscores their importance in enhancing battery performance, reliability, and safety across diverse applications, from consumer electronics to electric vehicles and renewable energy systems.

Specification of Equipment
Ultrasonic Cylindrical Battery Cap Welder86e
Products Ultrasonic Cylindrical Battery Cap Welder
Model WS-MX2060
Feeding Method Manual feeding
Design Efficiency ≥100PPM/min
Qualification Rate ≥99.5%
Control Method PLC
Voltage Power Supply 380V/50Hz
Power 3kw
Equipment Dimensions L515mm*W410mm*H170mm; L480mm*W200mm*H480mm
Frequently Asked Questions (FAQ)
What battery cell types are compatible with WS Automation welding machines?
The ultrasonic welding machines support a broad range of cylindrical battery cells including 18650, 21700, 26650, and 32140 types, as well as tab welding for pouch batteries and prismatic cells across laboratory-scale and pilot-scale operations.
What are the primary welding applications in battery production?
The equipment is primarily utilized for label welding (securely attaching labels to battery shells for traceability and safety) and cap/tab welding (ensuring optimal sealing integrity, longevity, and electrical conductivity).
What is the production efficiency and qualification rate of model WS-MX2060?
Model WS-MX2060 achieves a design efficiency of ≥100 PPM/min with a high qualification rate of ≥99.5%, significantly boosting throughput while minimizing production defects.
How does ultrasonic welding prevent thermal damage to battery components?
Ultrasonic welding delivers precise mechanical energy at high frequencies to bond metals without generating excessive heat, ensuring minimal thermal impact and zero structural distortion to delicate battery materials.
What are the power requirements and control specifications for WS-MX2060?
The machine operates on a 380V/50Hz voltage supply with 3kW power consumption, driven by an integrated PLC (Programmable Logic Controller) control system for precise operational management.