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Ultrasonic Cylindrical Battery Cap Welder for Lithium & Sodium Cells - China Suppliers & Factory Solutions
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Ultrasonic Cylindrical Battery Cap Welder for Lithium & Sodium Cells - China Suppliers & Factory Solutions

Discover WS Automation's Manual Cap Welding Machines, expertly designed for precision welding on cylindrical cell caps including 18650, 21700, 26650, and 32140 models by simply replacing the holding fixture. As a leading manufacturer in China, our factory is dedicated to providing top-quality welding solutions. Trust our reliable equipment, sourced from experienced suppliers, to enhance your production efficiency and ensure superior performance in the battery industry
  • Brand WS
  • Original Dongguan, China
  • MOQ 1 PC
  • Lead time 2 Months
  • Certified: CE, UL

Equipment Characteristics

WS Automation's ultrasonic welding machines are essential tools used in battery production processes, spanning laboratory-scale and pilot-scale operations. These machines are adept at welding various components such as tabs, caps, and AB tabs, employing high-power ultrasonic frequencies to generate mechanical energy that melts and bonds metals together effectively.

Versatility and Application

WS Automation's ultrasonic welding machines are versatile, catering to different battery cell types including 18650, 21700, 26650, and 32140. They excel in cap welding for ensuring the sealing performance and longevity of batteries, as well as tab welding for pouch batteries and prismatic cells. This versatility makes them indispensable across various battery manufacturing processes.

Key Roles in Battery Production

2.1 Label Welding: Ultrasonic welding technology plays a crucial role in securely attaching labels to battery shells. This step is pivotal for enhancing product quality and safety by ensuring labels remain firmly affixed throughout the battery's lifecycle.
2.2 Cap Welding: Battery cap welding is critical for maintaining sealing integrity and longevity. The ultrasonic welding machines precisely weld caps to battery bodies, ensuring robust sealing performance and enhancing the battery's reliability under varying conditions.

Technology Advantages

The machines leverage ultrasonic welding's advantages, including precise energy delivery and minimal heat impact on surrounding materials. This results in clean welds with minimal distortion, crucial for maintaining the structural integrity and performance of battery components.

Quality Assurance

By utilizing ultrasonic welding technology, WS Automation ensures high weld strength and consistency, thereby improving overall production efficiency and reducing manufacturing defects. This technology-driven approach enhances the reliability and operational lifespan of batteries produced.

Innovation and Efficiency

WS Automation continues to innovate in ultrasonic welding technology, integrating advanced features such as precise control systems and automated processes. These advancements further streamline production workflows, enhance product quality, and meet the evolving demands of the battery industry.

In Conclusion

WS Automation's ultrasonic welding machines are integral to modern battery manufacturing, offering precise welding solutions that ensure high-quality, durable battery assemblies. Their role in label and cap welding underscores their importance in enhancing battery performance, reliability, and safety across diverse applications, from consumer electronics to electric vehicles and renewable energy systems.

Specification of Equipment

Products
Ultrasonic Cylindrical Battery Cap Welder
Model WS-MX2060
Feeding method Manual feeding
Design efficiency ≥100PPM/min
Qualification rate ≥99.5%
Control method PLC
Voltage power supply 380V/50Hz
Power 3kw
Equipment dimensions L515mm*W410mm*H170mm; L480mm*W200mm*H480mm

Frequently Asked Questions

Q: What types of batteries can be processed with these ultrasonic welding machines?
WS Automation's ultrasonic welding machines are highly versatile and compatible with various battery cell types, including cylindrical styles like 18650, 21700, 26650, and 32140, as well as pouch cells and prismatic cells.
Q: What are the main applications of these welding machines in battery production?
These machines are primarily used for label welding (securing labels to battery shells) and cap welding (ensuring the sealing integrity and longevity of the battery bodies). They are also used for welding tabs and AB tabs.
Q: What makes ultrasonic welding better than traditional welding methods?
Ultrasonic welding provides precise energy delivery with minimal heat impact on surrounding materials. This creates clean, highly consistent welds with minimal structural distortion, preserving the safety and performance of delicate battery components.
Q: What is the production efficiency and qualification rate of the WS-MX2060 model?
The WS-MX2060 model offers a design efficiency of ≥100 PPM/min (parts per minute) and guarantees a qualification rate of ≥99.5%, ensuring high productivity and low manufacturing defect rates.
Q: What control method and power supply does the WS-MX2060 require?
The WS-MX2060 is controlled via a PLC (Programmable Logic Controller) system. It operates on a 380V/50Hz voltage power supply with a power consumption of 3kw.