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Ultrasonic Battery Cap Welder for Lithium & Sodium Cells - China Suppliers & Factory for 18650, 21700, 26650, 32140
EQUIPMENT CHARACTERISTICS
WS Automation's ultrasonic welding machines are essential tools used in battery production processes, spanning laboratory-scale and pilot-scale operations. These machines are adept at welding various components such as tabs, caps, and AB tabs, employing high-power ultrasonic frequencies to generate mechanical energy that melts and bonds metals together effectively.
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Versatility and Application
WS Automation's ultrasonic welding machines are versatile, catering to different battery cell types including 18650, 21700, 26650, and 32140. They excel in cap welding for ensuring the sealing performance and longevity of batteries, as well as tab welding for pouch batteries and prismatic cells.
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Key Roles in Production
Label Welding: Securely attaching labels to battery shells for quality and safety.
Cap Welding: Precisely welding caps to battery bodies to maintain sealing integrity and reliability under varying conditions.
Cap Welding: Precisely welding caps to battery bodies to maintain sealing integrity and reliability under varying conditions.
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Technology Advantages
The machines leverage ultrasonic welding's advantages, including precise energy delivery and minimal heat impact on surrounding materials. This results in clean welds with minimal distortion, crucial for structural integrity.
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Quality Assurance
By utilizing ultrasonic welding technology, WS Automation ensures high weld strength and consistency, thereby improving overall production efficiency and reducing manufacturing defects.
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Innovation and Efficiency
Integrating advanced features such as precise control systems and automated processes. These advancements further streamline production workflows and meet evolving industry demands.
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In Conclusion
WS Automation's ultrasonic welding machines are integral to modern battery manufacturing, offering precise welding solutions that ensure high-quality, durable battery assemblies across diverse applications.
SPECIFICATION OF EQUIPMENT
| Model | WS-MX2060 |
| Feeding method | Manual feeding |
| Design efficiency | ≥100PPM/min |
| Qualification rate | ≥99.5% |
| Control method | PLC |
| Voltage power supply | 380V/50Hz |
| Power | 3kw |
| Equipment dimensions | L515mm*W410mm*H170mm; L480mm*W200mm*H480mm |
Frequently Asked Questions
What battery types can this ultrasonic welder process?
The machine is compatible with various cylindrical battery types, including 18650, 21700, 26650, and 32140, as well as pouch and prismatic cells.
What is the production efficiency of the WS-MX2060?
The equipment is designed for high efficiency, achieving a production rate of ≥100PPM (parts per minute).
Does ultrasonic welding damage the battery components?
No. One of the primary advantages of ultrasonic welding is its minimal heat impact on surrounding materials, which prevents distortion and maintains the structural integrity of the battery.
What is the qualification rate for this welding equipment?
The machine maintains a high qualification rate of ≥99.5%, ensuring consistent quality and reducing manufacturing waste.
Is the machine suitable for laboratory use?
Yes, WS Automation's machines are specifically designed to cater to both laboratory-scale research and pilot-scale production operations.
What are the power requirements for installation?
The machine requires a standard industrial power supply of 380V/50Hz and has a power consumption rating of 3kw.