Small Battery Coating Machine for Laboratory and R&D Pilot-line
EQUIPMENT CHARACTERISTICS
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Various choices of coating mode
continuous coating, one gap coating, two gap coating, three gap coating, reverse overlapping coating, reverse dislocation coating.
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Various choices of coating mode
continuous coating, one gap coating, two gap coating, three gap coating, reverse overlapping coating, reverse dislocation coating.
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Precision adjustment of the rubber roller moving mechanism
the imported servo motor drives the high-precision wire rod to move the rubber roller, and the moving adjustment accuracy is 0.01mm, a total of 2 sets.
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Precision correction control of the whole process
roll correction, traction correction, collection and correction, a total of 4 sets.
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High precision constant frequency conversion tension control
constant tension in the rewinding area, constant tension in the traction area, constant tension in the rewinding area, constant tension, a total of 3 sets.
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Oven circulating air design, save loss
independent inverter adjustment of blower and exhaust fan in each area.
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All stainless steel structure
integral stainless steel box, stainless steel heating pipe, stainless steel fan, stainless steel rack, stainless steel sealing plate.
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Roller selected alumina roller
resistant to more than five years of wear, imported roller bearing.
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Powerful and perfect control system
dangerous operation protection, alarm prompt, fault maintenance help.
SPECIFICATION OF EQUIPMENT
outline dimension: |
Demand installation space |
Four box body |
Length 19000mm * width 1800 * height 2100 |
5 Box body |
22000mm length * 1800 width * 2100 height |
Six box body |
2th 25000mm * 1800 * 2100 height |
Configure the power supply |
AC380V Five lines, three-phase main line using 16mm² or above, zero line 10mm², ground line 6mm², total power switch 100A. |
Configure the compressed gas source |
≧0.7MPA,20L/min。 |
plant capacity |
4-section ovens, with a starting power of 40KW, and an average operating power of 22KW / H (depending on the heating temperature). |
For type selection and supplement, the starting power of each oven is 11KW (heating pipe 10KW, fan 0.75KW). |
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Range of normal operating substrate |
8um~50um |
Effective coating width |
300mm, the length of roller and roller is 350mm |
Normal single-surface coating thickness range |
35um~250um |
Normal coating accuracy |
Single-sided thickness ± 2um, double-sided thickness ± 3um; single-sided surface density ± 1%, and double-sided surface density ± 1.5% |
Effective coating length range |
The coating length is 20mm~9999mm; the gap length is 5mm~9999mm |
Coating length accuracy |
Coating length is 0.3mm, gap length is 0.3mm, average length deviation is ± 0.3mm, tratail length is 0.5mm, coating width is ± 0.3mm, positive and negative alignment is ± 0.3mm. |
Suitable for slurry |
Lithium iron phosphate, lithium cobalt oxide, lithium manganese oxide, ternary and other system battery positive and negative electrode coating process |
dissolvant |
The NMP / aqueous group |
Solid content: |
30-75 % |
Suitable for slurry viscosity |
Negative electrode from 1500 to 3500 Cps |
Positive pole 6000 ~ 12000 Cps |
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running speed |
Apply normal speed 1m / min~2m / min and mechanical speed 1m / min~15m / min |
The drying temperature range |
Room temperature ~160 degrees Celsius, temperature deviation ± 2 degrees Celsius, each area independently set up control |
Collect and release the roll and correction accuracy |
≤±0.5mm |
Important Notice
Before purchasing, please ensure that your country allows the import of this product. If you are uncertain, we recommend contacting your local customs for confirmation. We will not be held responsible for any losses resulting from customs confiscation.
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About Price
Our prices are negotiable and can be adjusted based on your order quantity or packaging requirements. When inquiring, please specify the quantity you intend to purchase. -
How to Order?
To place an order, please send your purchase order via email or contact our sales team directly. We can also prepare a proforma invoice upon your request. To process your order, we need the following information: - **Product Information**: Quantity, specifications (size, material, technology if applicable, and packing requirements).
- **Delivery Time**: Your required delivery date.
- **Shipping Information**: Company name, street address, phone number, and destination sea port.
- **Forwarder’s Contact Details**: If applicable, especially if you have a forwarder in China. -
What’s the Warranty for the Items?
We have great confidence in our products and ensure they are well-packaged for safe delivery. In case of any quality issues, we will address them promptly.
- **Equipment Warranty**: One year (12 months). If equipment parts are damaged due to non-human factors within this period, we will provide replacement parts free of charge. -
If the Machine Breaks Down Out of Warranty, How Do We Solve the Problem?
Even after the warranty period, we will still offer suggestions and advice on resolving the issue, usually at no charge. However, there may be reasonable fees for parts and services if necessary. -
How to Get Technical Support After Purchasing?
Our factory provides online technical support in English. You can easily reach us via Skype, WeChat, WhatsApp, or email. For remote assistance, we also support TeamViewer software. -
How to Control Quality?
We implement a comprehensive quality control process:
- **IQC (Incoming Quality Control)**: All raw materials are screened and inspected before entering the production process.
- **IPQC (In-Process Quality Control)**: Patrol inspections are conducted at each stage of production.
- **FQC (Final Quality Control)**: Full inspection is performed before packing.
- **OQC (Outgoing Quality Control)**: Each item is fully inspected before shipment. -
How Long Do You Need to Prepare My Goods?
- **Sample Orders**: 1-3 days.
- **Mass Production Orders**: 10-20 days (depending on the quantity). -
What’s the Packing Details?
- **Standard Export Package**: Internal anti-collision protection with an external export wooden box.
- **Pre-Shipment Testing**: Each item is tested before shipping to ensure it arrives in good condition.
- **Shipping Preparation**: Typically takes around 3 days (subject to your specific order).
- **Tracking Information**: We will provide you with the tracking number once your products are shipped. -
How Can I Install and Operate the Machine by Myself?
Our system is designed for easy installation and operation. Upon receiving the machine, simply connect it to a power source, and it will be ready to use. The machine comes with English software and a comprehensive English user manual to help you learn how to operate it.