Cylindrical Cell Machine Line
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Pouch Cell Lab. Line
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Precision Winder Machine for Cylindrical and Pouch Battery Cells - China Suppliers Factory
Automated Functionality
This equipment actively unwinds electrode sheets and separators while maintaining tension control to ensure smooth feeding and alignment. It utilizes servo feeding and stepping correction technologies to achieve precise alignment and consistent winding quality. Tension regulation is facilitated by servo torque adjustment, offering flexibility and control through an intuitive interface.
Process Flexibility
Depending on the battery type and shape, the winding machine categorically supports two primary configurations: pouch cell winding and cylindrical cell winding. Each configuration is tailored to accommodate specific core package requirements, ensuring optimal performance and reliability in battery production.
Comprehensive Equipment Components
The winding machine comprises essential components such as electrode sheet and separator feeding mechanisms, correction systems for alignment, cutting mechanisms, winding units, unloading mechanisms, and an integrated electrical control system. These components work synergistically to streamline the winding process while maintaining high standards of accuracy and efficiency.
Key Features Highlighted
1. Error Alarm Function: Equipped with an error alarm system, the machine promptly alerts operators to deviations or malfunctions, ensuring timely intervention and minimizing downtime.
2. Safety and Ease of Operation: Designed for safe and stable operation, the machine features reliable control systems that prioritize operator safety. Its user-friendly interface simplifies operation, facilitating efficient production workflows.
3. Mechanical Stability: Incorporating a mechanical cam structure for tasks such as cutting separators and retracting pins enhances overall machine stability. This robust construction contributes to consistent performance and longevity in demanding manufacturing environments.
In Conclusion
The winding machine stands as a cornerstone in battery production, enabling manufacturers to achieve high throughput and consistent quality in battery assembly. Its advanced features and meticulous design ensure that batteries meet stringent performance standards across various applications, from consumer electronics to electric vehicles and renewable energy systems. By integrating cutting-edge technologies and robust construction, the winding machine plays a pivotal role in advancing battery manufacturing capabilities globally.
| Product | |
|
|---|---|---|
| Model | WS-JRJ | WS-QZDJRJ |
| Dimensions | L1700*W1300*H1600mm | L2900*W1850*H2200mm |
| Weight | 800kg | 2600kg |
| Power supply | Single phase 220V/50Hz | Single phase 220V/50Hz |
| Power | 1.5KW | 5KW |
| Separator width | 30-70mm | 20-64mm |
| Electrode width | 18-68mm | 18-61mm |
| Electrode length | 400-2500mm | 300-2400mm |
| Termination tape width | 8-60 mm | 15-50 mm |
| Winding accuracy | ±0.3mm | ±0.3mm |
| Equipment efficiency | 3-6PPM | 30PPM |
The machine supports two main configurations based on the battery type: pouch cell winding and cylindrical cell winding, accommodating specific core packaging requirements.
Precision alignment is achieved through advanced servo feeding and stepping correction technologies, which maintain consistent winding quality and uniform electrode positioning.
The semi-automatical model (WS-JRJ) has an efficiency of 3-6 PPM (parts per minute), while the fully automatic model (WS-QZDJRJ) operates at a significantly higher efficiency of 30 PPM.
The machine is equipped with an error alarm function that immediately alerts operators to deviations or errors. It also features reliable control systems and a user-friendly interface to ensure safe and stable operation.
The machine utilizes a robust mechanical cam structure specifically for critical tasks like cutting separators and retracting pins, which enhances overall operational stability and longevity.