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Precision Winder for Cylindrical and Pouch Battery Cells - Top China Suppliers & Factory Solutions
EQUIPMENT CHARACTERISTICS
The winding machine serves a crucial role in automating the winding process for bare cores used in pouch and cylindrical batteries. It facilitates the active unwinding of positive and negative electrode sheets and separators, employing precise tension control mechanisms throughout.
Automated Functionality
This equipment actively unwinds electrode sheets and separators while maintaining tension control to ensure smooth feeding and alignment. It utilizes servo feeding and stepping correction technologies to achieve precise alignment and consistent winding quality. Tension regulation is facilitated by servo torque adjustment, offering flexibility and control through an intuitive interface.
Process Flexibility
Depending on the battery type and shape, the winding machine categorically supports two primary configurations: pouch cell winding and cylindrical cell winding. Each configuration is tailored to accommodate specific core package requirements, ensuring optimal performance and reliability in battery production.
Comprehensive Equipment Components
The winding machine comprises essential components such as electrode sheet and separator feeding mechanisms, correction systems for alignment, cutting mechanisms, winding units, unloading mechanisms, and an integrated electrical control system. These components work synergistically to streamline the winding process while maintaining high standards of accuracy and efficiency.
Key Features Highlighted
1 Error Alarm Function: Equipped with an error alarm system, the machine promptly alerts operators to deviations or malfunctions, ensuring timely intervention and minimizing downtime.
2 Safety and Ease of Operation: Designed for safe and stable operation, the machine features reliable control systems that prioritize operator safety. Its user-friendly interface simplifies operation, facilitating efficient production workflows.
3 Mechanical Stability: Incorporating a mechanical cam structure for tasks such as cutting separators and retracting pins enhances overall machine stability. This robust construction contributes to consistent performance and longevity in demanding manufacturing environments.
In Conclusion
The winding machine stands as a cornerstone in battery production, enabling manufacturers to achieve high throughput and consistent quality in battery assembly. Its advanced features and meticulous design ensure that batteries meet stringent performance standards across various applications, from consumer electronics to electric vehicles and renewable energy systems. By integrating cutting-edge technologies and robust construction, the winding machine plays a pivotal role in advancing battery manufacturing capabilities globally.
Semi-automatical Winding for Tabs Welding Process
Automatical Winding for Tabs Welding Process
SPECIFICATION OF EQUIPMENT
| Product |
|
|
| Model | WS-JRJ | WS-QZDJRJ |
| Dimensions | L1700*W1300*H1600mm | L2900*W1850*H2200mm |
| Weight | 800kg | 2600kg |
| Power supply | Single phase 220V/50Hz | Single phase 220V/50Hz |
| Power | 1.5KW | 5KW |
| Separator width | 30-70mm | 20-64mm |
| Electrode width | 18-68mm | 18-61mm |
| Electrode length | 400-2500mm | 300-2400mm |
| Termination tape width | 8-60 mm | 15-50 mm |
| Winding accuracy | ±0.3mm | ±0.3mm |
| Equipment efficiency | 3-6PPM | 30PPM |
Frequently Asked Questions
What types of batteries is this winding machine designed for?
The winding machine is designed to automate the winding process for bare cores used in both pouch and cylindrical batteries, supporting specific configurations tailored to each battery type.
How is tension controlled during the winding process?
Tension control is actively managed throughout the unwinding of electrode sheets and separators via precise servo torque adjustment, which can be easily regulated through an intuitive user interface.
What technologies ensure precise alignment and winding quality?
The equipment utilizes advanced servo feeding and stepping correction technologies to achieve precise alignment and maintain consistent winding quality throughout production.
What key safety and stability features does the machine offer?
The machine features an error alarm system to notify operators of deviations, reliable safety control systems, and a mechanical cam structure that increases overall stability when cutting separators and retracting pins.
What is the difference in efficiency between the WS-JRJ and WS-QZDJRJ models?
The WS-JRJ model offers an efficiency rate of 3-6 PPM, while the WS-QZDJRJ model operates at a higher efficiency rate of 30 PPM. Both models maintain a high winding accuracy of ±0.3mm.