Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
Precision Winder for Cylindrical and Pouch Battery Cells by China Suppliers and Factory - High-Quality Assembly Solutions
EQUIPMENT CHARACTERISTICS
The winding machine serves a crucial role in automating the winding process for bare cores used in pouch and cylindrical batteries. It facilitates the active unwinding of positive and negative electrode sheets and separators, employing precise tension control mechanisms throughout.
1Automated Functionality
This equipment actively unwinds electrode sheets and separators while maintaining tension control to ensure smooth feeding and alignment. It utilizes servo feeding and stepping correction technologies to achieve precise alignment and consistent winding quality. Tension regulation is facilitated by servo torque adjustment, offering flexibility and control through an intuitive interface.
2Process Flexibility
Depending on the battery type and shape, the winding machine categorically supports two primary configurations: pouch cell winding and cylindrical cell winding. Each configuration is tailored to accommodate specific core package requirements, ensuring optimal performance and reliability in battery production.
3Comprehensive Equipment Components
The winding machine comprises essential components such as electrode sheet and separator feeding mechanisms, correction systems for alignment, cutting mechanisms, winding units, unloading mechanisms, and an integrated electrical control system. These components work synergistically to streamline the winding process while maintaining high standards of accuracy and efficiency.
4Key Features Highlighted
- Error Alarm Function: Equipped with an error alarm system, the machine promptly alerts operators to deviations or malfunctions, ensuring timely intervention and minimizing downtime.
- Safety and Ease of Operation: Designed for safe and stable operation, the machine features reliable control systems that prioritize operator safety. Its user-friendly interface simplifies operation, facilitating efficient production workflows.
- Mechanical Stability: Incorporating a mechanical cam structure for tasks such as cutting separators and retracting pins enhances overall machine stability. This robust construction contributes to consistent performance and longevity in demanding manufacturing environments.
5In Conclusion
The winding machine stands as a cornerstone in battery production, enabling manufacturers to achieve high throughput and consistent quality in battery assembly. Its advanced features and meticulous design ensure that batteries meet stringent performance standards across various applications, from consumer electronics to electric vehicles and renewable energy systems. By integrating cutting-edge technologies and robust construction, the winding machine plays a pivotal role in advancing battery manufacturing capabilities globally.
Semi-automatical Winding for Tabs Welding Process
Automatical Winding for Tabs Welding Process
SPECIFICATION OF EQUIPMENT
| Product |
|
|
|---|---|---|
| Model | WS-JRJ | WS-QZDJRJ |
| Dimensions | L1700*W1300*H1600mm | L2900*W1850*H2200mm |
| Weight | 800kg | 2600kg |
| Power supply | Single phase 220V/50Hz | Single phase 220V/50Hz |
| Power | 1.5KW | 5KW |
| Separator width | 30-70mm | 20-64mm |
| Electrode width | 18-68mm | 18-61mm |
| Electrode length | 400-2500mm | 300-2400mm |
| Termination tape width | 8-60 mm | 15-50 mm |
| Winding accuracy | ±0.3mm | ±0.3mm |
| Equipment efficiency | 3-6PPM | 30PPM |
Frequently Asked Questions
A: The winding machine automates the winding process for bare cores used in pouch and cylindrical batteries, featuring active unwinding of electrode sheets and separators with precise tension control.
A: It supports two primary configurations based on the battery type: pouch cell winding and cylindrical cell winding, with each setup tailored to specific core package requirements.
A: The machine includes electrode sheet and separator feeding mechanisms, correction alignment systems, cutting mechanisms, winding units, unloading mechanisms, and an electrical control system.
A: It features an error alarm system to warn operators of anomalies, reliable control systems for operator safety, and a mechanical cam structure for separator cutting and pin retraction to enhance mechanical stability.
A: The WS-JRJ model (Semi-automatical) has an efficiency of 3-6 PPM with 1.5KW power, while the WS-QZDJRJ model (Automatical) delivers 30 PPM efficiency with 5KW power.
A: Both the WS-JRJ and WS-QZDJRJ models offer a high winding accuracy of ±0.3mm.