Cylindrical Cell Machine Line
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Precision Winder for Battery Manufacturing - China Suppliers & Factory for Cylindrical and Pouch Cell Electrode Winding
Equipment Characteristics
The winding machine serves a crucial role in automating the winding process for bare cores used in pouch and cylindrical batteries. It facilitates the active unwinding of positive and negative electrode sheets and separators, employing precise tension control mechanisms throughout.
Automated Functionality
This equipment actively unwinds electrode sheets and separators while maintaining tension control to ensure smooth feeding and alignment. It utilizes servo feeding and stepping correction technologies to achieve precise alignment and consistent winding quality. Tension regulation is facilitated by servo torque adjustment, offering flexibility and control through an intuitive interface.
Process Flexibility
Depending on the battery type and shape, the winding machine categorically supports two primary configurations: pouch cell winding and cylindrical cell winding. Each configuration is tailored to accommodate specific core package requirements, ensuring optimal performance and reliability in battery production.
Comprehensive Equipment Components
The winding machine comprises essential components such as electrode sheet and separator feeding mechanisms, correction systems for alignment, cutting mechanisms, winding units, unloading mechanisms, and an integrated electrical control system. These components work synergistically to streamline the winding process while maintaining high standards of accuracy and efficiency.
Key Features Highlighted
- Error Alarm Function: Equipped with an error alarm system, the machine promptly alerts operators to deviations or malfunctions, ensuring timely intervention and minimizing downtime.
- Safety and Ease of Operation: Designed for safe and stable operation, the machine features reliable control systems that prioritize operator safety. Its user-friendly interface simplifies operation, facilitating efficient production workflows.
- Mechanical Stability: Incorporating a mechanical cam structure for tasks such as cutting separators and retracting pins enhances overall machine stability. This robust construction contributes to consistent performance and longevity in demanding manufacturing environments.
In Conclusion
The winding machine stands as a cornerstone in battery production, enabling manufacturers to achieve high throughput and consistent quality in battery assembly. Its advanced features and meticulous design ensure that batteries meet stringent performance standards across various applications, from consumer electronics to electric vehicles and renewable energy systems. By integrating cutting-edge technologies and robust construction, the winding machine plays a pivotal role in advancing battery manufacturing capabilities globally.
Semi-automatical Winding for Tabs Welding Process
Automatical Winding for Tabs Welding Process
Specification of Equipment
| Product |
|
|
|---|---|---|
| Model | WS-JRJ | WS-QZDJRJ |
| Dimensions | L1700*W1300*H1600mm | L2900*W1850*H2200mm |
| Weight | 800kg | 2600kg |
| Power supply | Single phase 220V/50Hz | Single phase 220V/50Hz |
| Power | 1.5KW | 5KW |
| Separator width | 30-70mm | 20-64mm |
| Electrode width | 18-68mm | 18-61mm |
| Electrode length | 400-2500mm | 300-2400mm |
| Termination tape width | 8-60 mm | 15-50 mm |
| Winding accuracy | ±0.3mm | ±0.3mm |
| Equipment efficiency | 3-6PPM | 30PPM |
Frequently Asked Questions
What is the primary function of the winding machine?
The winding machine automates the winding process of bare cores for pouch and cylindrical batteries. It actively unwinds positive/negative electrode sheets and separators using precise tension control and alignment mechanisms.
What battery types are compatible with this equipment?
The equipment supports two primary configurations: pouch cell winding and cylindrical cell winding. This caters to different battery shapes and specific core packaging requirements.
What is the winding accuracy of the WS-JRJ and WS-QZDJRJ models?
Both models offer a high winding accuracy of ±0.3mm, ensuring precise alignment of the electrode sheets and separators during the production process.
How do the two models compare in terms of production efficiency?
Model WS-JRJ has an efficiency rating of 3-6 PPM (parts per minute), whereas the automated model WS-QZDJRJ is designed for high-throughput environments with an efficiency of 30 PPM.
What safety and stability features are built into the machine?
The machine features an error alarm system to notify operators of deviations, reliable control systems for operator safety, and a mechanical cam structure for cutting separators and retracting pins to maximize mechanical stability.
What are the power requirements for these winding machines?
Both models run on a single-phase 220V/50Hz power supply. Model WS-JRJ has a power consumption of 1.5KW, while the larger WS-QZDJRJ model requires 5KW.