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Helium Detection Machine for Lithium/Sodium-Ion Battery Sealing - China Suppliers & Factory Quality Assurance
Equipment Characteristics
WS Automation's helium detector serves a critical role in the laboratory and pilot manufacturing lines of lithium and sodium prismatic batteries. Specifically engineered to verify the airtightness of batteries post laser welding and sealing processes, this detector employs advanced technology to ensure stringent quality standards are met.
Advanced Technology and Automation
The helium detector integrates PLC control and a user-friendly touch screen interface, enabling fully automatic detection processes. This sophisticated setup allows for precise monitoring and control over the detection parameters, ensuring consistent and reliable results with minimal operator intervention.
Detection of Air Tightness
As a pivotal step in battery manufacturing, the helium detector meticulously scans each battery for potential leaks using helium gas. Helium, due to its small molecular size, serves as an ideal tracer gas to identify even the minutest leaks that could compromise the battery's performance or safety.
Quality Assurance and Compliance
By employing the helium detection method, WS Automation guarantees that lithium and sodium prismatic batteries maintain optimal air tightness levels. This proactive approach enhances product reliability, longevity, and safety, meeting industry standards and regulatory requirements with confidence.
Operational Efficiency
The detector enhances operational efficiency in the manufacturing line by swiftly identifying any defects in battery seals. This allows for timely corrective measures, minimizing production delays and ensuring that only fully sealed batteries proceed to subsequent assembly and testing stages.
Integration in Research and Development
Beyond production environments, WS Automation's helium detector supports research and development efforts by providing accurate data on battery seal integrity. This information aids in the refinement of manufacturing processes and the development of next-generation battery technologies.
In summary
WS Automation's helium detector represents a crucial component in the quality control arsenal for lithium and sodium prismatic battery manufacturing. Its advanced features, automated operation, and precise detection capabilities underscore its importance in ensuring air-tight seals, thereby enhancing battery performance, safety, and reliability in diverse applications.
Specification of Equipment
| Minimum detectable leak rate | ≤1×10-12Pa·m3/s |
| Leak rate display range | ≥1.0×10-12Pa·m3/s～1.0×10-3Pa·m3/s |
| Response time | ≤1s |
| Air supply | ≥0.5Mpa |
| Source voltage | AC380V/50HZ |
| Power | 5KW |
| Operating ambient temperature | 0～45℃、RH<90% |
| Dimension(L*W*H) | 1500（L） ×1050（W） ×1850（H）MM |
| Weight | 1200kgs |
Frequently Asked Questions
What is the primary function of WS Automation's helium detector?
The helium detector is designed to verify the airtightness of lithium and sodium prismatic batteries after the laser welding and sealing processes, ensuring that strict quality standards are maintained.
Why is helium used as the tracer gas for leak detection?
Helium is selected due to its small molecular size, which makes it ideal for identifying even the smallest microscopic leaks that could compromise the battery's safety, performance, or overall lifespan.
What are the electrical and power requirements for this equipment?
The system operates on a source voltage of AC380V/50HZ and has a power consumption rating of 5KW.
What is the minimum detectable leak rate of the detector?
The equipment features a highly sensitive minimum detectable leak rate of ≤1×10-12Pa·m3/s, with a response time of ≤1 second.
Can this detector be integrated into automated production lines?
Yes, it features integrated PLC control and a touch screen interface, which supports fully automatic detection processes to optimize operational efficiency and throughput.