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Helium Detection Machine for Lithium/Sodium-Ion Batteries - China's Leading Suppliers & Factory Solutions
EQUIPMENT CHARACTERISTICS
WS Automation's helium detector serves a critical role in the laboratory and pilot manufacturing lines of lithium and sodium prismatic batteries. Specifically engineered to verify the airtightness of batteries post laser welding and sealing processes, this detector employs advanced technology to ensure stringent quality standards are met.
Advanced Technology
The helium detector integrates PLC control and a user-friendly touch screen interface, enabling fully automatic detection processes. This sophisticated setup allows for precise monitoring and control over the detection parameters, ensuring consistent and reliable results with minimal operator intervention.
Air Tightness Detection
As a pivotal step in battery manufacturing, the helium detector meticulously scans each battery for potential leaks using helium gas. Helium, due to its small molecular size, serves as an ideal tracer gas to identify even the minutest leaks that could compromise the battery's performance or safety.
Quality Assurance
By employing the helium detection method, WS Automation guarantees that lithium and sodium prismatic batteries maintain optimal air tightness levels. This proactive approach enhances product reliability, longevity, and safety, meeting industry standards and regulatory requirements with confidence.
Operational Efficiency
The detector enhances operational efficiency in the manufacturing line by swiftly identifying any defects in battery seals. This allows for timely corrective measures, minimizing production delays and ensuring that only fully sealed batteries proceed to subsequent assembly and testing stages.
R&D Integration
Beyond production environments, WS Automation's helium detector supports research and development efforts by providing accurate data on battery seal integrity. This information aids in the refinement of manufacturing processes and the development of next-generation battery technologies.
In Summary
WS Automation's helium detector represents a crucial component in the quality control arsenal for lithium and sodium prismatic battery manufacturing. Its advanced features, automated operation, and precise detection capabilities underscore its importance in ensuring air-tight seals, thereby enhancing battery performance, safety, and reliability in diverse applications.
SPECIFICATION OF EQUIPMENT
| Parameter | Specification |
|---|---|
| Minimum detectable leak rate | ≤1×10-12Pa·m3/s |
| Leak rate display range | ≥1.0×10-12Pa·m3/s～1.0×10-3Pa·m3/s |
| Response time | ≤1s |
| Air supply | ≥0.5Mpa |
| Source voltage | AC380V/50HZ |
| Power | 5KW |
| Operating ambient temperature | 0～45℃, RH<90% |
| Dimension(L*W*H) | 1500（L） × 1050（W） × 1850（H）MM |
| Weight | 1200kgs |
Frequently Asked Questions
What is the primary application of this helium detector?
The helium detector is specifically engineered for laboratory and pilot manufacturing lines of lithium and sodium prismatic batteries to verify airtightness post laser welding and sealing processes.
Why is helium used as the tracer gas for leak detection?
Helium is selected due to its exceptionally small molecular size, which makes it the ideal tracer gas to detect even the most minute leaks that could compromise battery safety and performance.
What is the minimum detectable leak rate of the equipment?
The equipment features high precision detection with a minimum detectable leak rate of ≤1×10-12Pa·m3/s and a response time of ≤1s.
How does the system ensure automated operation?
It integrates PLC control with a user-friendly touch screen interface, allowing for a fully automated detection process with precise monitoring and minimal operator intervention.
What are the power and utility requirements for the detector?
The system requires a source voltage of AC380V/50HZ, power consumption of 5KW, and an external air supply of ≥0.5Mpa.
Can this equipment be integrated into R&D environments?
Yes, beyond production lines, it supports research and development by providing accurate, detailed data on battery seal integrity, helping refine manufacturing processes and next-generation battery designs.