Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
Spare Part
Prismatic Cell Assembly Machine
Helium Detection Machine for lab/pilot line of lithium/sodium-ion battery
EQUIPMENT CHARACTERISTICS
WS Automation's helium detector serves a critical role in the laboratory and pilot manufacturing lines of lithium and sodium prismatic batteries. Specifically engineered to verify the airtightness of batteries post laser welding and sealing processes, this detector employs advanced technology to ensure stringent quality standards are met.
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Advanced Technology and Automation
The helium detector integrates PLC control and a user-friendly touch screen interface, enabling fully automatic detection processes. This sophisticated setup allows for precise monitoring and control over the detection parameters, ensuring consistent and reliable results with minimal operator intervention.
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Detection of Air Tightness
As a pivotal step in battery manufacturing, the helium detector meticulously scans each battery for potential leaks using helium gas. Helium, due to its small molecular size, serves as an ideal tracer gas to identify even the minutest leaks that could compromise the battery's performance or safety.
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Quality Assurance and Compliance
By employing the helium detection method, WS Automation guarantees that lithium and sodium prismatic batteries maintain optimal air tightness levels. This proactive approach enhances product reliability, longevity, and safety, meeting industry standards and regulatory requirements with confidence.
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Operational Efficiency
The detector enhances operational efficiency in the manufacturing line by swiftly identifying any defects in battery seals. This allows for timely corrective measures, minimizing production delays and ensuring that only fully sealed batteries proceed to subsequent assembly and testing stages.
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Integration in Research and Development
Beyond production environments, WS Automation's helium detector supports research and development efforts by providing accurate data on battery seal integrity. This information aids in the refinement of manufacturing processes and the development of next-generation battery technologies.
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In summary
WS Automation's helium detector represents a crucial component in the quality control arsenal for lithium and sodium prismatic battery manufacturing. Its advanced features, automated operation, and precise detection capabilities underscore its importance in ensuring air-tight seals, thereby enhancing battery performance, safety, and reliability in diverse applications.
SPECIFICATION OF EQUIPMENT
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Minimum detectable leak rate |
≤1×10-12Pa·m3/s |
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Leak rate display range |
≥1.0×10-12Pa·m3/s～1.0×10-3Pa·m3/s |
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Response time |
≤1s |
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Air supply |
≥0.5Mpa |
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Source voltage |
AC380V/50HZ |
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Power |
5KW |
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Operating ambient temperature |
0～45℃、RH<90% |
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Dimension(L*W*H) |
1500（L） ×1050（W） ×1850（H）MM |
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Weight |
1200kgs |
Important Notice
Before purchasing, please ensure that your country allows the import of this product. If you are uncertain, we recommend contacting your local customs for confirmation. We will not be held responsible for any losses resulting from customs confiscation.
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About Price
Our prices are negotiable and can be adjusted based on your order quantity or packaging requirements. When inquiring, please specify the quantity you intend to purchase. -
How to Order?
To place an order, please send your purchase order via email or contact our sales team directly. We can also prepare a proforma invoice upon your request. To process your order, we need the following information: - **Product Information**: Quantity, specifications (size, material, technology if applicable, and packing requirements).
- **Delivery Time**: Your required delivery date.
- **Shipping Information**: Company name, street address, phone number, and destination sea port.
- **Forwarder’s Contact Details**: If applicable, especially if you have a forwarder in China. -
What’s the Warranty for the Items?
We have great confidence in our products and ensure they are well-packaged for safe delivery. In case of any quality issues, we will address them promptly.
- **Equipment Warranty**: One year (12 months). If equipment parts are damaged due to non-human factors within this period, we will provide replacement parts free of charge. -
If the Machine Breaks Down Out of Warranty, How Do We Solve the Problem?
Even after the warranty period, we will still offer suggestions and advice on resolving the issue, usually at no charge. However, there may be reasonable fees for parts and services if necessary. -
How to Get Technical Support After Purchasing?
Our factory provides online technical support in English. You can easily reach us via Skype, WeChat, WhatsApp, or email. For remote assistance, we also support TeamViewer software. -
How to Control Quality?
We implement a comprehensive quality control process:
- **IQC (Incoming Quality Control)**: All raw materials are screened and inspected before entering the production process.
- **IPQC (In-Process Quality Control)**: Patrol inspections are conducted at each stage of production.
- **FQC (Final Quality Control)**: Full inspection is performed before packing.
- **OQC (Outgoing Quality Control)**: Each item is fully inspected before shipment. -
How Long Do You Need to Prepare My Goods?
- **Sample Orders**: 1-3 days.
- **Mass Production Orders**: 10-20 days (depending on the quantity). -
What’s the Packing Details?
- **Standard Export Package**: Internal anti-collision protection with an external export wooden box.
- **Pre-Shipment Testing**: Each item is tested before shipping to ensure it arrives in good condition.
- **Shipping Preparation**: Typically takes around 3 days (subject to your specific order).
- **Tracking Information**: We will provide you with the tracking number once your products are shipped. -
How Can I Install and Operate the Machine by Myself?
Our system is designed for easy installation and operation. Upon receiving the machine, simply connect it to a power source, and it will be ready to use. The machine comes with English software and a comprehensive English user manual to help you learn how to operate it.