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China Ultrasonic Cylindrical Battery Cap Welder for Lithium & Sodium Lab - Suppliers & Factory Solutions
Equipment Characteristics
WS Automation's ultrasonic welding machines are essential tools used in battery production processes, spanning laboratory-scale and pilot-scale operations. These machines are adept at welding various components such as tabs, caps, and AB tabs, employing high-power ultrasonic frequencies to generate mechanical energy that melts and bonds metals together effectively.
Versatility and Application
WS Automation's ultrasonic welding machines are versatile, catering to different battery cell types including 18650, 21700, 26650, and 32140. They excel in cap welding for ensuring the sealing performance and longevity of batteries, as well as tab welding for pouch batteries and prismatic cells. This versatility makes them indispensable across various battery manufacturing processes.
Key Roles in Battery Production
Label Welding: Ultrasonic welding technology plays a crucial role in securely attaching labels to battery shells. This step is pivotal for enhancing product quality and safety by ensuring labels remain firmly affixed throughout the battery's lifecycle.
Cap Welding: Battery cap welding is critical for maintaining sealing integrity and longevity. The ultrasonic welding machines precisely weld caps to battery bodies, ensuring robust sealing performance and enhancing the battery's reliability under varying conditions.
Technology Advantages
The machines leverage ultrasonic welding's advantages, including precise energy delivery and minimal heat impact on surrounding materials. This results in clean welds with minimal distortion, crucial for maintaining the structural integrity and performance of battery components.
Quality Assurance
By utilizing ultrasonic welding technology, WS Automation ensures high weld strength and consistency, thereby improving overall production efficiency and reducing manufacturing defects. This technology-driven approach enhances the reliability and operational lifespan of batteries produced.
Innovation and Efficiency
WS Automation continues to innovate in ultrasonic welding technology, integrating advanced features such as precise control systems and automated processes. These advancements further streamline production workflows, enhance product quality, and meet the evolving demands of the battery industry.
In Conclusion
WS Automation's ultrasonic welding machines are integral to modern battery manufacturing, offering precise welding solutions that ensure high-quality, durable battery assemblies. Their role in label and cap welding underscores their importance in enhancing battery performance, reliability, and safety across diverse applications, from consumer electronics to electric vehicles and renewable energy systems.
Specification of Equipment
| Products |
|
| Model | WS-MX2060 |
| Feeding method | Manual feeding |
| Design efficiency | ≥100PPM/min |
| Qualification rate | ≥99.5% |
| Control method | PLC |
| Voltage power supply | 380V/50Hz |
| Power | 3kw |
| Equipment dimensions | L515mm*W410mm*H170mm; L480mm*W200mm*H480mm |
Frequently Asked Questions
What battery cell types are compatible with WS Automation's ultrasonic welding machines?
WS Automation's ultrasonic welding machines are highly versatile and compatible with multiple battery cell types, including 18650, 21700, 26650, and 32140 cylindrical cells, as well as pouch batteries and prismatic cells.
What roles do these machines play in label and cap welding?
They ensure secure attachment of labels to battery shells for enhanced product quality and lifetime traceablity. For cap welding, they provide precise and robust welds that guarantee sealing performance, preventing leaks and improving overall cell longevity.
What are the main technology advantages of ultrasonic welding over traditional methods?
Ultrasonic welding provides highly precise energy delivery and operates with minimal heat impact on the surrounding materials. This produces exceptionally clean welds with minimal structural distortion, maintaining the integrity of critical battery components.
What is the production efficiency and qualification rate of the WS-MX2060 model?
The WS-MX2060 is designed for high efficiency, achieving a production speed of ≥100PPM/min (parts per minute) with a reliable qualification rate of ≥99.5% under standard operating conditions.
What are the power requirements and control systems used in this equipment?
The equipment utilizes a stable PLC control system for automated parameter management. It operates on a 380V/50Hz power supply with a rated power consumption of 3kw.