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China Ultrasonic Battery Cap Welder Factory - Suppliers for 18650, 21700, 26650, and 32140 Cylindrical Cells
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China Ultrasonic Battery Cap Welder Factory - Suppliers for 18650, 21700, 26650, and 32140 Cylindrical Cells

WS Automation offers top-quality Manual Cap Welding Machines, designed for efficient welding of cylindrical cell caps including 18650, 21700, 26650, and 32140 models. As a leading factory in China, we provide reliable solutions tailored to your manufacturing needs. Our machines enable easy replacement of holding fixtures, ensuring versatility and precision. Partner with us, your trusted suppliers, to enhance your production capabilities and achieve superior welding results.

  • Brand WS
  • Original Dongguan, China
  • MOQ 1 PC
  • Lead time 2 Months
  • Certified: CE, UL

Equipment Characteristics

WS Automation's ultrasonic welding machines are essential tools used in battery production processes, spanning laboratory-scale and pilot-scale operations. These machines are adept at welding various components such as tabs, caps, and AB tabs, employing high-power ultrasonic frequencies to generate mechanical energy that melts and bonds metals together effectively.

Versatility and Application

WS Automation's ultrasonic welding machines are versatile, catering to different battery cell types including 18650, 21700, 26650, and 32140. They excel in cap welding for ensuring the sealing performance and longevity of batteries, as well as tab welding for pouch batteries and prismatic cells. This versatility makes them indispensable across various battery manufacturing processes.

Key Roles in Battery Production

Label Welding: Ultrasonic welding technology plays a crucial role in securely attaching labels to battery shells. This step is pivotal for enhancing product quality and safety by ensuring labels remain firmly affixed throughout the battery's lifecycle.

Cap Welding: Battery cap welding is critical for maintaining sealing integrity and longevity. The ultrasonic welding machines precisely weld caps to battery bodies, ensuring robust sealing performance and enhancing the battery's reliability under varying conditions.

Technology Advantages

The machines leverage ultrasonic welding's advantages, including precise energy delivery and minimal heat impact on surrounding materials. This results in clean welds with minimal distortion, crucial for maintaining the structural integrity and performance of battery components.

Quality Assurance

By utilizing ultrasonic welding technology, WS Automation ensures high weld strength and consistency, thereby improving overall production efficiency and reducing manufacturing defects. This technology-driven approach enhances the reliability and operational lifespan of batteries produced.

Innovation and Efficiency

WS Automation continues to innovate in ultrasonic welding technology, integrating advanced features such as precise control systems and automated processes. These advancements further streamline production workflows, enhance product quality, and meet the evolving demands of the battery industry.

In Conclusion

WS Automation's ultrasonic welding machines are integral to modern battery manufacturing, offering precise welding solutions that ensure high-quality, durable battery assemblies. Their role in label and cap welding underscores their importance in enhancing battery performance, reliability, and safety across diverse applications, from consumer electronics to electric vehicles and renewable energy systems.

Specification of Equipment

Products Ultrasonic Cylindrical Battery Cap Welder
Model WS-MX2060
Feeding method Manual feeding
Design efficiency ≥100PPM/min
Qualification rate ≥99.5%
Control method PLC
Voltage power supply 380V/50Hz
Power 3kw
Equipment dimensions L515mm*W410mm*H170mm; L480mm*W200mm*H480mm

Frequently Asked Questions (FAQ)

What types of battery cells are compatible with WS Automation's welding machines?
WS Automation's ultrasonic welding machines are highly versatile and cater to various battery cell types, including 18650, 21700, 26650, and 32140 configurations.
What are the primary applications of these ultrasonic welding machines in battery production?
These machines are essential for welding tabs, caps, and AB tabs. They play key roles in label welding (securing labels to battery shells) and cap welding (ensuring sealing integrity and longevity).
What are the technical advantages of using ultrasonic welding technology?
Ultrasonic welding provides precise energy delivery and causes minimal heat impact on surrounding materials. This leads to clean, high-strength welds with minimal distortion, maintaining structural integrity.
What is the efficiency and qualification rate of the WS-MX2060 model?
The WS-MX2060 model is designed for high-efficiency production, offering a design efficiency of ≥100PPM/min and achieving a qualification rate of ≥99.5%.
What are the power requirements and control methods for the WS-MX2060?
The equipment utilizes a PLC control system, operates on a voltage power supply of 380V/50Hz, and has a power consumption of 3kw.