Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
China Suppliers Helium Detection Machine for Lithium/Sodium-Ion Battery Factory - Ensure Airtightness Post-Welding
Equipment Characteristics
WS Automation's helium detector serves a critical role in the laboratory and pilot manufacturing lines of lithium and sodium prismatic batteries. Specifically engineered to verify the airtightness of batteries post laser welding and sealing processes, this detector employs advanced technology to ensure stringent quality standards are met.
Advanced Technology and Automation
The helium detector integrates PLC control and a user-friendly touch screen interface, enabling fully automatic detection processes. This sophisticated setup allows for precise monitoring and control over the detection parameters, ensuring consistent and reliable results with minimal operator intervention.
Detection of Air Tightness
As a pivotal step in battery manufacturing, the helium detector meticulously scans each battery for potential leaks using helium gas. Helium, due to its small molecular size, serves as an ideal tracer gas to identify even the minutest leaks that could compromise the battery's performance or safety.
Quality Assurance and Compliance
By employing the helium detection method, WS Automation guarantees that lithium and sodium prismatic batteries maintain optimal air tightness levels. This proactive approach enhances product reliability, longevity, and safety, meeting industry standards and regulatory requirements with confidence.
Operational Efficiency
The detector enhances operational efficiency in the manufacturing line by swiftly identifying any defects in battery seals. This allows for timely corrective measures, minimizing production delays and ensuring that only fully sealed batteries proceed to subsequent assembly and testing stages.
Integration in Research and Development
Beyond production environments, WS Automation's helium detector supports research and development efforts by providing accurate data on battery seal integrity. This information aids in the refinement of manufacturing processes and the development of next-generation battery technologies.
In Summary
WS Automation's helium detector represents a crucial component in the quality control arsenal for lithium and sodium prismatic battery manufacturing. Its advanced features, automated operation, and precise detection capabilities underscore its importance in ensuring air-tight seals, thereby enhancing battery performance, safety, and reliability in diverse applications.
Specification of Equipment
| Minimum detectable leak rate | ≤1×10-12Pa·m3/s |
| Leak rate display range | ≥1.0×10-12Pa·m3/s～1.0×10-3Pa·m3/s |
| Response time | ≤1s |
| Air supply | ≥0.5Mpa |
| Source voltage | AC380V/50HZ |
| Power | 5KW |
| Operating ambient temperature | 0～45℃、RH<90% |
| Dimension(L*W*H) | 1500（L） ×1050（W） ×1850（H）MM |
| Weight | 1200kgs |
Frequently Asked Questions
What is the primary function of the WS Automation helium detector?
The helium detector is specifically engineered to verify the airtightness of lithium and sodium prismatic batteries after the laser welding and sealing processes in laboratory and pilot manufacturing lines.
Why is helium used as the tracer gas for leak detection?
Helium is selected due to its exceptionally small molecular size, which makes it an ideal tracer gas to detect even the most minute leaks that could compromise the battery's safety, longevity, or performance.
What is the minimum detectable leak rate of this equipment?
The equipment features a minimum detectable leak rate of ≤1×10-12Pa·m3/s, with a wide display range from ≥1.0×10-12Pa·m3/s to 1.0×10-3Pa·m3/s.
How does the automation system work in this detector?
It integrates PLC control with a touch screen interface to support fully automatic detection processes, allowing for precise monitoring and consistent results with minimal manual intervention.
What are the power and utility requirements for installation?
The system requires a source voltage of AC380V/50HZ, a power supply of 5KW, and an external air supply of ≥0.5Mpa to operate efficiently.
What are the physical dimensions and weight of the detector?
The equipment has physical dimensions of 1500mm (Length) × 1050mm (Width) × 1850mm (Height) and weighs approximately 1200kgs.