Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
China Suppliers Factory Battery Cap Laser Welding Machine for Cylindrical & Prismatic Cell Covers
Equipment Characteristics
Laser welders represent a pinnacle in welding technology, offering a range of advantages that significantly enhance manufacturing processes, particularly in tasks like battery cap welding and aluminum cover welding.
Superior Weld Quality
Laser welders deliver exceptional depth-to-width ratios, creating welds with minimal heat-affected zones. This precision is crucial for maintaining the structural integrity of battery components. The resulting welds are pristine, ensuring the strength matches or exceeds that of the base metals involved.
Precision and Automation
With precise control and pinpoint focusing capabilities, laser welders achieve high-precision positioning. This feature simplifies automation processes by consistently delivering accurate welds, enhancing overall production efficiency and reducing variability.
Optical Path Efficiency
Laser welders support multiple welding techniques such as spot welding, butt welding, and stack sealing welding. This versatility allows manufacturers to adapt the welding process to specific application requirements, ensuring flexibility and precision in production.
Versatility in Materials
Laser welders excel in welding dissimilar materials seamlessly, accommodating diverse material combinations commonly found in battery manufacturing. This capability expands the application range of laser welding technology across various industries.
Welding Techniques
Laser welders support multiple welding techniques such as spot welding, butt welding, and stack sealing welding. This versatility allows manufacturers to adapt the welding process to specific application requirements, ensuring flexibility and precision in production.
In Conclusion
Laser welders are indispensable tools in modern manufacturing, particularly in the battery industry where precision and efficiency are paramount. Their ability to produce high-quality welds with minimal thermal distortion and their versatility in welding different materials make them ideal for complex and critical welding applications. By leveraging laser welding technology, manufacturers can achieve superior weld quality, optimize production workflows, and meet the demanding requirements of today's advanced manufacturing processes.
Battery Laser Welding Machine for Cylindrical cell cap
Battery Laser Welder for Prismatic case sealing pin
Battery Laser Welder for Prismatic case cover
Specification of Equipment
| Products |
|
|
|
|---|---|---|---|
| Model | WS-HJ-YAG300 | WS-（填上编号） | WS-（填上编号） |
| Feeding method | Manual feeding | Manual feeding | Manual feeding |
| Design efficiency | ≥10PPM/min | Capacity >15CPH, 15 batteries per hour | Capacity >15CPH, 15 batteries per hour |
| Qualification rate | ≥99.5% | ≥99% | ≥99% |
| Control method | PLC | Computer | Computer |
| Voltage power supply | 220V/50HZ | 380V/50Hz | 380V/50Hz |
| Power | 2kw | 26kw | 26kw |
| Equipment dimensions | L*W*H=1000*800*1400mm | D1500mm*W1400mm*2200mm | D1500mm*W1200mm*2000mm |
Frequently Asked Questions
What are the primary applications of these laser welding machines?
These laser welders are specifically optimized for battery manufacturing processes, including cylindrical cell cap welding, prismatic case sealing pin welding, and prismatic case cover welding.
How does laser welding ensure superior weld quality compared to traditional methods?
Laser welders deliver an exceptional depth-to-width ratio with minimal heat-affected zones. This precision prevents thermal damage, maintains the structural integrity of the battery components, and creates pristine, high-strength welds.
What kinds of welding techniques do these machines support?
The machines are highly versatile and support multiple welding techniques, including spot welding, butt welding, and stack sealing welding, to meet diverse production requirements.
Can these laser welders handle dissimilar materials?
Yes, these laser welders excel at seamlessly joining dissimilar materials, making them ideal for the complex material combinations frequently used in advanced battery manufacturing.
What are the control and efficiency differences between the models?
The WS-HJ-YAG300 model uses PLC control with an efficiency of ≥10PPM/min. The prismatic case sealing and cover welding models utilize computer controls and offer an hourly capacity of >15CPH (15 batteries per hour).