Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
China Suppliers Factory Battery Cap Laser Welding Machine for Cylindrical & Prismatic Cell Applications
EQUIPMENT CHARACTERISTICS
Laser welders represent a pinnacle in welding technology, offering a range of advantages that significantly enhance manufacturing processes, particularly in tasks like battery cap welding and aluminum cover welding.
Superior Weld Quality
Laser welders deliver exceptional depth-to-width ratios, creating welds with minimal heat-affected zones. This precision is crucial for maintaining the structural integrity of battery components. The resulting welds are pristine, ensuring the strength matches or exceeds that of the base metals involved.
Precision and Automation
With precise control and pinpoint focusing capabilities, laser welders achieve high-precision positioning. This feature simplifies automation processes by consistently delivering accurate welds, enhancing overall production efficiency and reducing variability.
Optical Path Efficiency
Laser welders support multiple welding techniques such as spot welding, butt welding, and stack sealing welding. This versatility allows manufacturers to adapt the welding process to specific application requirements, ensuring flexibility and precision in production.
Versatility in Materials
Laser welders excel in welding dissimilar materials seamlessly, accommodating diverse material combinations commonly found in battery manufacturing. This capability expands the application range of laser welding technology across various industries.
Welding Techniques
Laser welders support multiple welding techniques such as spot welding, butt welding, and stack sealing welding. This versatility allows manufacturers to adapt the welding process to specific application requirements, ensuring flexibility and precision in production.
In Conclusion
Laser welders are indispensable tools in modern manufacturing, particularly in the battery industry where precision and efficiency are paramount. Their ability to produce high-quality welds with minimal thermal distortion and their versatility in welding different materials make them ideal for complex and critical welding applications. By leveraging laser welding technology, manufacturers can achieve superior weld quality, optimize production workflows, and meet the demanding requirements of today's advanced manufacturing processes.
Battery Laser Welding Machine for Cylindrical cell cap
Battery Laser Welder for Prismatic case sealing pin
Battery Laser Welder for Prismatic case cover
SPECIFICATION OF EQUIPMENT
| Products |
|
|
|
|---|---|---|---|
| Model | WS-HJ-YAG300 | WS-（填上编号） | WS-（填上编号） |
| Feeding method | Manual feeding | Manual feeding | Manual feeding |
| Design efficiency | ≥10PPM/min | Capacity >15CPH, 15 batteries per hour | Capacity >15CPH, 15 batteries per hour |
| Qualification rate | ≥99.5% | ≥99% | ≥99% |
| Control method | PLC | Computer | Computer |
| Voltage power supply | 220V/50HZ | 380V/50Hz | 380V/50Hz |
| Power | 2kw | 26kw | 26kw |
| Equipment dimensions | L*W*H=1000*800*1400mm | D1500mm*W1400mm*2200mm | D1500mm*W1200mm*2000mm |
Frequently Asked Questions
Q1: What makes laser welders suitable for battery cap and aluminum cover welding?
Laser welders deliver exceptional depth-to-width ratios with minimal heat-affected zones. This precision preserves the structural integrity of sensitive battery components, producing highly reliable and clean welds.
Q2: What types of welding techniques can these laser welders perform?
These machines are highly versatile and support multiple welding techniques, including spot welding, butt welding, and stack sealing welding, to accommodate diverse manufacturing requirements.
Q3: Can these laser welders join dissimilar materials?
Yes, laser welding technology excels at seamlessly joining dissimilar materials, making it ideal for the complex material combinations often used in advanced battery manufacturing.
Q4: How do laser welders improve production line efficiency?
With precise control, pinpoint focusing capabilities, and high-precision positioning, these welders facilitate easy integration into automated production lines, which reduces process variability and boosts efficiency.
Q5: What are the control options and power requirements for these machines?
Depending on the specific model, the systems are controlled via PLC or computer interfaces. Power configurations range from 220V/50Hz (2kW) for lighter setups up to 380V/50Hz (26kW) for higher-capacity prismatic case sealing and cover welding systems.