Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
China Suppliers Battery Cap Laser Welding Machine for Cylindrical & Prismatic Cell from Factory
Equipment Characteristics
Laser welders represent a pinnacle in welding technology, offering a range of advantages that significantly enhance manufacturing processes, particularly in tasks like battery cap welding and aluminum cover welding.
Superior Weld Quality
Laser welders deliver exceptional depth-to-width ratios, creating welds with minimal heat-affected zones. This precision is crucial for maintaining the structural integrity of battery components. The resulting welds are pristine, ensuring the strength matches or exceeds that of the base metals involved.
Precision and Automation
With precise control and pinpoint focusing capabilities, laser welders achieve high-precision positioning. This feature simplifies automation processes by consistently delivering accurate welds, enhancing overall production efficiency and reducing variability.
Optical Path Efficiency
Laser welders support multiple welding techniques such as spot welding, butt welding, and stack sealing welding. This versatility allows manufacturers to adapt the welding process to specific application requirements, ensuring flexibility and precision in production.
Versatility in Materials
Laser welders excel in welding dissimilar materials seamlessly, accommodating diverse material combinations commonly found in battery manufacturing. This capability expands the application range of laser welding technology across various industries.
Welding Techniques
Laser welders support multiple welding techniques such as spot welding, butt welding, and stack sealing welding. This versatility allows manufacturers to adapt the welding process to specific application requirements, ensuring flexibility and precision in production.
In Conclusion
Laser welders are indispensable tools in modern manufacturing, particularly in the battery industry where precision and efficiency are paramount. Their ability to produce high-quality welds with minimal thermal distortion and their versatility in welding different materials make them ideal for complex and critical welding applications. By leveraging laser welding technology, manufacturers can achieve superior weld quality, optimize production workflows, and meet the demanding requirements of today's advanced manufacturing processes.
Battery Laser Welding Machine for Cylindrical cell cap
Battery Laser Welder for Prismatic case sealing pin
Battery Laser Welder for Prismatic case cover
Specification of Equipment
| Products |
|
|
|
|---|---|---|---|
| Model | WS-HJ-YAG300 | WS-（填上编号） | WS-（填上编号） |
| Feeding method | Manual feeding | Manual feeding | Manual feeding |
| Design efficiency | ≥10PPM/min | Capacity >15CPH, 15 batteries per hour | Capacity >15CPH, 15 batteries per hour |
| Qualification rate | ≥99.5% | ≥99% | ≥99% |
| Control method | PLC | Computer | Computer |
| Voltage power supply | 220V/50HZ | 380V/50Hz | 380V/50Hz |
| Power | 2kw | 26kw | 26kw |
| Equipment dimensions | L*W*H=1000*800*1400mm | D1500mm*W1400mm*2200mm | D1500mm*W1200mm*2000mm |
Frequently Asked Questions
What are the primary applications of these laser welders?
These laser welders are specifically designed for high-precision manufacturing tasks in the battery industry, including battery cap welding for cylindrical cells, prismatic case sealing pin welding, and prismatic case cover welding.
What types of welding techniques do these machines support?
The equipment is highly versatile and supports multiple welding methods, including spot welding, butt welding, and stack sealing welding, to accommodate diverse production requirements.
How do laser welders ensure structural integrity during welding?
They deliver exceptional depth-to-width ratios and operate with minimal heat-affected zones (HAZ). This localized heat control prevents thermal distortion and preserves the structural integrity of sensitive battery components.
Can these laser welders weld dissimilar materials?
Yes, these machines excel at seamlessly welding dissimilar materials, making them ideal for the complex material combinations frequently used in modern battery manufacturing.
What is the production efficiency and qualification rate of these models?
The WS-HJ-YAG300 model offers an efficiency of ≥10PPM/min with a qualification rate of ≥99.5%. The prismatic case welders offer a capacity of >15CPH (15 batteries per hour) with a qualification rate of ≥99%.
What are the power and control method differences among the models?
The WS-HJ-YAG300 operates on 220V/50Hz power (2kw) and is controlled via PLC. The prismatic case and sealing pin models run on 380V/50Hz power (26kw) and utilize advanced computer control systems.