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China Helium Detection Machine for Lithium/Sodium-Ion Battery | Reliable Suppliers & Factory Solutions
Equipment Characteristics
WS Automation's helium detector serves a critical role in the laboratory and pilot manufacturing lines of lithium and sodium prismatic batteries. Specifically engineered to verify the airtightness of batteries post laser welding and sealing processes, this detector employs advanced technology to ensure stringent quality standards are met.
Advanced Technology and Automation
The helium detector integrates PLC control and a user-friendly touch screen interface, enabling fully automatic detection processes. This sophisticated setup allows for precise monitoring and control over the detection parameters, ensuring consistent and reliable results with minimal operator intervention.
Detection of Air Tightness
As a pivotal step in battery manufacturing, the helium detector meticulously scans each battery for potential leaks using helium gas. Helium, due to its small molecular size, serves as an ideal tracer gas to identify even the minutest leaks that could compromise the battery's performance or safety.
Quality Assurance and Compliance
By employing the helium detection method, WS Automation guarantees that lithium and sodium prismatic batteries maintain optimal air tightness levels. This proactive approach enhances product reliability, longevity, and safety, meeting industry standards and regulatory requirements with confidence.
Operational Efficiency
The detector enhances operational efficiency in the manufacturing line by swiftly identifying any defects in battery seals. This allows for timely corrective measures, minimizing production delays and ensuring that only fully sealed batteries proceed to subsequent assembly and testing stages.
Integration in Research and Development
Beyond production environments, WS Automation's helium detector supports research and development efforts by providing accurate data on battery seal integrity. This information aids in the refinement of manufacturing processes and the development of next-generation battery technologies.
In summary
WS Automation's helium detector represents a crucial component in the quality control arsenal for lithium and sodium prismatic battery manufacturing. Its advanced features, automated operation, and precise detection capabilities underscore its importance in ensuring air-tight seals, thereby enhancing battery performance, safety, and reliability in diverse applications.
Specification of Equipment
| Parameter | Specification Details |
|---|---|
| Minimum detectable leak rate | ≤1×10-12Pa·m3/s |
| Leak rate display range | ≥1.0×10-12Pa·m3/s～1.0×10-3Pa·m3/s |
| Response time | ≤1s |
| Air supply | ≥0.5Mpa |
| Source voltage | AC380V/50HZ |
| Power | 5KW |
| Operating ambient temperature | 0～45℃、RH<90% |
| Dimension(L*W*H) | 1500（L） × 1050（W） × 1850（H）MM |
| Weight | 1200kgs |
Frequently Asked Questions
What is the primary function of WS Automation's helium detector?
The helium detector is specifically engineered to verify the airtightness of lithium and sodium prismatic batteries after the laser welding and sealing processes, ensuring they meet strict quality and safety standards.
Why is helium used as the tracer gas for leak detection?
Helium is selected due to its small molecular size, which allows it to act as an ideal tracer gas to scan and identify even the most minute leaks that could compromise battery performance or safety.
Does the equipment require manual operation?
No, the detector features PLC control and a user-friendly touch screen interface that enables fully automatic detection processes, providing precise monitoring with minimal operator intervention.
What is the minimum detectable leak rate of this system?
The equipment achieves a highly sensitive minimum detectable leak rate of ≤1×10-12Pa·m3/s, with a display range extending up to 1.0×10-3Pa·m3/s.
How does this detector contribute to research and development (R&D)?
In R&D environments, the detector provides accurate data on battery seal integrity, which helps researchers refine manufacturing processes and develop next-generation battery technologies.
What are the power and utility requirements for installation?
The system requires a source voltage of AC380V/50HZ, power consumption of 5KW, and an air supply of ≥0.5Mpa to operate efficiently.