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China Battery Electrode Stacking Machine Suppliers - Pouch & Prismatic Cell Stacking at Our Factory
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China Battery Electrode Stacking Machine Suppliers - Pouch & Prismatic Cell Stacking at Our Factory

Introducing WS's innovative stacking machine, designed specifically for the Z-type stacking process of pouch and prismatic cells. Our machine offers versatile options including manual stacking, semi-automatic stacking, and full automatic stacking, making it an ideal choice for manufacturers. As a leading China supplier and factory in the field, we ensure high-quality performance and reliability, helping your production line achieve optimal efficiency. Trust WS for your stacking solutions and experience the excellence that comes from a top-tier supplier
  • Brand WS
  • Original Dongguan, China
  • MOQ 1 PC
  • Lead time 2 Months
  • Certified: CE, UL

Equipment Characteristics
The Semi-Automatic Stacking Machine represents a pinnacle of precision and reliability in the assembly of battery electrodes, ensuring meticulous control over every stage of the stacking process.

Precision and Features

Capable of positioning electrode sheets with an impressive accuracy of ±0.3mm, the machine utilizes advanced technologies such as active unwinding, tension control, and module correction. These features guarantee precise alignment of electrode sheets and separators, crucial for maintaining uniformity and performance across battery cells. The inclusion of anti-static treatment and diaphragm alignment further enhances precision, minimizing errors during stacking.

High-Speed Components and Reliability

Equipped with high-precision, high-speed components secured by dowel pins, the Battery Electrode Stacking Machine ensures reliable operation and consistent performance. This robust construction supports efficient production workflows while maintaining accuracy and reliability over extended operational periods.

Dust Extraction and Material Handling

Efficient dust extraction systems play a vital role in maintaining cleanliness during the stacking process. Material boxes and secondary positioning areas are equipped with non-metallic suction cup rods and intermediate isolation treatments to prevent cross-contamination. These measures safeguard the integrity of electrode materials, essential for high-quality battery production.

Handling of Excess and Missing Sheets

The Pouch Cell Stacking Machine incorporates mechanisms to handle excess and missing sheets effectively. Air blowing, sheet separation brushes, servo shaking of the manipulator, and ultrasonic sensors ensure precise sheet placement. Independent suction cups securely hold tabs in position, preventing them from folding into the battery cell during stacking.

Quality Assurance and Inspection

Automated inspection processes inspect all four corners of electrode sheets and tabs to detect any irregularities. This includes identifying sheets with missing corners or folded tabs, ensuring only defect-free components are integrated into the battery core. Such quality assurance measures uphold stringent production standards and enhance the overall reliability of battery assemblies.

In Summary

Semi-Automatic Stacking Machine exemplifies cutting-edge technology in battery manufacturing, combining precision engineering with advanced automation. Its ability to achieve high accuracy in electrode stacking, coupled with robust reliability features and comprehensive quality control mechanisms, underscores its pivotal role in producing high-performance batteries for diverse applications.

Specification of Equipment
Products Semi-Auto Battery Stacking Machine Manual Stacking Machine Full Auto Stacking Machine
Model WS-DPJ-150 ? ?
Operation type Manual Manual Manual
Available size W50*L180mm W80*L170mm W50*L150
Thickness 5~30mm 5~10mm 30~100
Stacking speed 1.2~1.5s/pcs 1.5/pcs 1.5-2s/pcs
Accuracy ±0.3mm ±0.3mm ±0.3mm
Qualified rate ≥99.2% 99% 99%
Equipment dimension W1500*L1700*H2200mm L1000*W780*H750 W1600 x L1100 x H1800mm
Frequently Asked Questions

Q: What is the positioning accuracy of the Semi-Automatic Stacking Machine?

The machine is capable of positioning electrode sheets with an impressive accuracy of ±0.3mm, supported by advanced active unwinding, tension control, and module correction technologies.

Q: How does the equipment prevent cross-contamination and dust build-up?

It is equipped with efficient dust extraction systems, non-metallic suction cup rods, and intermediate isolation treatments in material boxes and secondary positioning areas to safeguard the cleanliness of electrode materials.

Q: What mechanisms handle excess or missing sheets during stacking?

The machine utilizes air blowing, sheet separation brushes, servo shaking of the manipulator, and ultrasonic sensors to detect and place sheets precisely while preventing tab folding.

Q: What quality inspection features are integrated into the stacking system?

Automated inspection processes check all four corners of electrode sheets and tabs to identify irregularities like missing corners or folded tabs, ensuring only defect-free components are assembled.

Q: What are the stacking speeds and dimensions for the WS-DPJ-150 model?

The WS-DPJ-150 model has a stacking speed of 1.2 to 1.5 seconds per piece, supports thicknesses from 5 to 30mm, and has equipment dimensions of W1500*L1700*H2200mm.