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Full Auto Battery Electrode Stacking Machine in pilot line.jpg

Manual Stacking Machine for sodium & lithium lab.line.jpg

Semi-Auto Battery Electrode Stacking Machine for pouch cell.jpg

China Battery Electrode Stacking Machine | Suppliers for Pouch and Prismatic Cells | Factory Automation Solutions

Introducing WS' advanced stacking machine, designed specifically for the efficient Z-type stacking of pouch and prismatic cells. This versatile equipment offers three operational modes: manual stacking, semi-automatic stacking, and fully automatic stacking, ensuring flexibility to meet various production needs. As a leading manufacturer in China, we take pride in our high-quality solutions tailored for battery assembly. Partner with us, a trusted supplier, to enhance your factory's efficiency and streamline your production processes

Brand WS
Original Dongguan, China
MOQ 1 PC
Lead time 2 Months
Certified: CE, UL

Product Detail

Equipment Characteristics

The Semi-Automatic Stacking Machine represents a pinnacle of precision and reliability in the assembly of battery electrodes, ensuring meticulous control over every stage of the stacking process.

Precision and Features

Capable of positioning electrode sheets with an impressive accuracy of ±0.3mm, the machine utilizes advanced technologies such as active unwinding, tension control, and module correction. These features guarantee precise alignment of electrode sheets and separators, crucial for maintaining uniformity and performance across battery cells. The inclusion of anti-static treatment and diaphragm alignment further enhances precision, minimizing errors during stacking.

High-Speed Components and Reliability

Equipped with high-precision, high-speed components secured by dowel pins, the Battery Electrode Stacking Machine ensures reliable operation and consistent performance. This robust construction supports efficient production workflows while maintaining accuracy and reliability over extended operational periods.

Dust Extraction and Material Handling

Efficient dust extraction systems play a vital role in maintaining cleanliness during the stacking process. Material boxes and secondary positioning areas are equipped with non-metallic suction cup rods and intermediate isolation treatments to prevent cross-contamination. These measures safeguard the integrity of electrode materials, essential for high-quality battery production.

Handling of Excess and Missing Sheets

The Pouch Cell Stacking Machine incorporates mechanisms to handle excess and missing sheets effectively. Air blowing, sheet separation brushes, servo shaking of the manipulator, and ultrasonic sensors ensure precise sheet placement. Independent suction cups securely hold tabs in position, preventing them from folding into the battery cell during stacking.

Quality Assurance and Inspection

Automated inspection processes inspect all four corners of electrode sheets and tabs to detect any irregularities. This includes identifying sheets with missing corners or folded tabs, ensuring only defect-free components are integrated into the battery core. Such quality assurance measures uphold stringent production standards and enhance the overall reliability of battery assemblies.

In Summary

Semi-Automatic Stacking Machine exemplifies cutting-edge technology in battery manufacturing, combining precision engineering with advanced automation. Its ability to achieve high accuracy in electrode stacking, coupled with robust reliability features and comprehensive quality control mechanisms, underscores its pivotal role in producing high-performance batteries for diverse applications.

Semi-Auto Battery Electrode Stacking Machine for pouch cell

Manual Stacking Machine for sodium & lithium lab.line

Full Auto Battery Electrode Stacking Machine in pilot line

Specification of Equipment

Products	Semi-Auto	Manual Lab	Full Auto Pilot
Model	WS-DPJ-150	?	?
Operation type	Manual	Manual	Manual
Available size	W50*L180mm	W80*L170mm	W50*L150
Thickness	5~30mm	5~10mm	30~100
Stacking speed	1.2~1.5s/pcs	1.5/pcs	1.5-2s/pcs
Accuracy	±0.3mm	±0.3mm	±0.3mm
Qualified rate	≥99.2%	99%	99%
Equipment dimension	W1500L1700H2200mm	L1000W780H750	W1600 x L1100 x H1800mm

Frequently Asked Questions (FAQ)

What is the positioning accuracy of the Stacking Machine?

The machine is capable of positioning electrode sheets with an accuracy of ±0.3mm. It utilizes advanced systems such as active unwinding, tension control, and module correction to guarantee precise alignment.

How does the system handle dust and prevent cross-contamination?

The machine is equipped with efficient dust extraction systems. Additionally, the material boxes and secondary positioning areas feature non-metallic suction cup rods and intermediate isolation treatments to safeguard the purity of the electrode materials.

How are missing or excess electrode sheets detected and managed?

It incorporates air blowing, sheet separation brushes, servo shaking of the manipulator, and ultrasonic sensors to ensure precise single-sheet placement and detect any abnormalities.

What quality checks are performed during the automated assembly process?

The integrated quality control system automatically inspects all four corners of the electrode sheets and tabs. It detects and rejects components with missing corners or folded tabs to ensure only defect-free parts are stacked.

What are the typical cycle speeds for the stacking process?

The stacking speed ranges from 1.2 to 2 seconds per piece, depending on the specific model (e.g., WS-DPJ-150 operates at 1.2~1.5s/pcs, while the pilot line model operates at 1.5~2s/pcs).