Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
China Battery Cell Sorter Machine for Cylindrical, Pouch & Prismatic Cells - Quality Testing by Top Suppliers & Factory
EQUIPMENT CHARACTERISTICS
In battery production, ensuring uniformity in performance across batches is crucial to guaranteeing reliability and efficiency in battery packs. Variations in the manufacturing process can lead to differences in battery performance within the same batch. The divider cabinet addresses this challenge by performing comprehensive testing through charging and discharging cycles to measure critical parameters such as capacity, internal resistance, and voltage. Based on these measurements, batteries are categorized into different grades or classes, optimizing overall battery pack performance and reliability.
Advanced Technology
The divider cabinet utilizes a high-frequency transformer for safe electrical isolation and efficient conversion across a wide range of voltages and currents. This technology ensures operational safety and reliability, particularly in environments requiring high current and low voltage conditions during testing and sorting processes.
Efficient Energy Management
Featuring a non-isolated bi-directional DC/DC structure, the cabinet facilitates high-efficiency energy feedback to the power grid. This capability enhances energy utilization and reduces operational costs, contributing to sustainable manufacturing practices.
Environmental Benefits
Significant improvements are made to the working environment within chemical formation and battery sorting facilities. By optimizing energy consumption and eliminating the need for ventilation pipes, the divider cabinet promotes a cleaner and safer workplace environment. This not only reduces operational costs but also enhances worker safety and comfort during production processes.
In Conclusion
The integration of these advanced features in the divider cabinet underscores its role in enhancing quality control and optimizing battery performance in production. By accurately assessing and categorizing batteries based on stringent performance metrics, manufacturers can deliver consistent and reliable battery packs suitable for a wide range of applications, from consumer electronics to electric vehicles and renewable energy storage systems. This systematic approach to testing and classification ensures that each battery meets or exceeds performance expectations, contributing to the advancement of battery technology and sustainable energy solutions.
Capacity Sorting Machine for Cylindrical Cell
Capacity Sorting Machine for Pouch Cell
Capacity Sorting Machine for Prismatic Cell
SPECIFICATION OF EQUIPMENT
| Product |
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|
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| Model | WS-YZFRG | WS-RBFRG | WS-LKFRG |
| Power supply | AC380V/50Hz | AC380V/50Hz | AC380V/50Hz |
| Power | 12KW | 12KW | 12KW |
| Compressed air | 0.5~0.8MPa | 0.5~0.8MPa | 0.5~0.8MPa |
| Equipment weight | ≈350KG | ≈350KG | ≈350KG |
| Equipment dimensions | L1650*W550*H1900(mm) | L1650*W550*H1900(mm) | L1650*W550*H1900(mm) |
| Charging voltage range | 0~4500mV | 0~4500mV | 0~4500mV |
| Discharging voltage range | 1000~5000mV | 1000~5000mV | 1000~5000mV |
| Voltage accuracy | ±0.05% f.s+±0.05%RD | ±0.05% f.s+±0.05%RD | ±0.05% f.s+±0.05%RD |
| Charging & discharging current range | 100~10000mA | 100~10000mA | 100~10000mA |
| Current accuracy | ±0.05% f.s+±0.05%RD | ±0.05% f.s+±0.05%RD | ±0.05% f.s+±0.05%RD |
FREQUENTLY ASKED QUESTIONS (FAQ)
Q1 What is the primary function of the divider cabinet in battery manufacturing?
The divider cabinet performs comprehensive charging and discharging cycle tests to measure critical battery parameters—including capacity, internal resistance, and voltage. It classifies cells into specific performance grades to ensure pack-level consistency and reliability.
Q2 Which battery formats are supported by these capacity sorting machines?
The equipment series supports all major cell formats with dedicated models: WS-YZFRG for cylindrical cells, WS-RBFRG for pouch cells, and WS-LKFRG for prismatic cells.
Q3 How does the bi-directional DC/DC system reduce operating costs?
The non-isolated bi-directional DC/DC architecture allows high-efficiency energy feedback directly back to the power grid during discharging cycles, significantly minimizing energy loss and operational electricity expenses.
Q4 What are the voltage and current accuracy levels of the equipment?
The machine offers high precision with both voltage accuracy and current accuracy rated at ±0.05% f.s + ±0.05%RD across a charging/discharging current range of 100 to 10000 mA.
Q5 How does this equipment improve the workshop environment?
By utilizing optimized energy management and eliminating the need for bulky ventilation pipes, the divider cabinet maintains a cleaner, safer, and quieter workspace for operators in chemical formation and sorting facilities.
Q6 What utility and air supply specifications are required for installation?
The system operates on an AC380V / 50Hz power supply with a 12KW power rating, and requires a compressed air supply within the 0.5 to 0.8 MPa pressure range.