Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
Spare Part
Cylindrical Cell Assembly Machine
Battery Electrolyte Filling Machine For Battery R&D line and Pilot line
EQUIPMENT CHARACTERISTICS
WS Automation's battery filling machine, also referred to as an electrolyte filling machine, plays a crucial role in various stages of battery production across laboratory, pilot, and semi-automatic assembly lines. Designed to handle cylindrical batteries, pouch cells, and prismatic cells, this machine ensures precise electrolyte filling in a controlled environment such as glove boxes.
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Versatile Application and Functionality
The electrolyte filling machine is versatile, accommodating different battery types and sizes, including the increasingly popular 4680 cylindrical batteries. Its primary functions include pre-filling weighing, where manual weighing ensures accurate electrolyte quantities before loading. Batteries are then either manually loaded into trays or automatically loaded using robot arms, optimizing efficiency and reducing handling errors.
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Process Flow and Operational Sequence
The Electrolyte Filling Line operates with a well-defined sequence to ensure consistency and quality. After pre-filling weighing and loading, liquid electrolyte is precisely dispensed into each battery cell. Subsequently, a vacuum standing process removes air bubbles and enhances electrolyte penetration and uniformity within the battery. Once filled and vacuum-treated, cylindrical batteries are removed from the machine for further processing.
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Enhanced Precision and Quality Assurance
Precision is paramount in battery manufacturing, and WS Automation's filling machine integrates robust controls to maintain accuracy throughout the process. Automated procedures, PLC-controlled operations, and advanced sensing technologies monitor and regulate electrolyte levels, ensuring each battery receives the correct amount of electrolyte for optimal performance.
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Scalability and Adaptability
From laboratory-scale research to pilot production lines, WS Automation's electrolyte filling machine offers scalability and adaptability. It supports the evolving needs of battery development and production, facilitating seamless transitions from R&D phases to full-scale manufacturing while maintaining high standards of quality and efficiency.
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Integration and Efficiency
By streamlining electrolyte filling and vacuum standing processes, WS Automation enhances overall production efficiency. This machine not only reduces manual labor but also minimizes potential contamination risks and ensures consistent battery performance across production batches.
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In summary
WS Automation's battery filling machine exemplifies precision engineering and reliability in electrolyte management for cylindrical, pouch, and prismatic battery cells. Its comprehensive functionality, coupled with advanced automation and meticulous process control, underscores its pivotal role in advancing battery technology and meeting industry demands for quality and performance.
SPECIFICATION OF EQUIPMENT
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Products |
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Model |
WS-SQZYJ |
WS-RBZYJ |
WS-LKZYJ |
WS-ZYJ |
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Feeding method |
Manual feeding |
Manual feeding |
Manual feeding |
Manual feeding |
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Design efficiency |
Single machine ≥10PPM |
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Qualification rate |
≥99.5% |
99% |
99% |
99% |
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Injection accuracy |
±0.1g； |
≤±0.2g. |
≤800g±8‰g |
≤100g±1‰g |
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Voltage power supply |
220V/380V.50HZ |
AC220V/50Hz |
AC220V/50Hz |
AC220V/50Hz |
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Power |
3kw |
2kw |
2kw |
250W |
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Equipment dimensions |
L1500-W1200-H1800mm |
L1900mm-W1400-H1900mm |
L1900mm-W1400-H1900mm |
Pump body: L270mm*W120mm*H145mm;Electric box:L290mm*W210mm*H145mm |
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Applicable range |
Semi-automatic assembly production line for cylindrical batteries |
Functions for liquid injection line for pouch batteries include expansion/opening, liquid injection, automatic settling, and initial sealing of the battery. |
Square shell lithium-ion battery |
High-precision fluid metering injection suitable for industries such as electrolytes, capacitors, acids, alkalis, adhesives, reagents, etc. |
Important Notice
Before purchasing, please ensure that your country allows the import of this product. If you are uncertain, we recommend contacting your local customs for confirmation. We will not be held responsible for any losses resulting from customs confiscation.
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About Price
Our prices are negotiable and can be adjusted based on your order quantity or packaging requirements. When inquiring, please specify the quantity you intend to purchase. -
How to Order?
To place an order, please send your purchase order via email or contact our sales team directly. We can also prepare a proforma invoice upon your request. To process your order, we need the following information: - **Product Information**: Quantity, specifications (size, material, technology if applicable, and packing requirements).
- **Delivery Time**: Your required delivery date.
- **Shipping Information**: Company name, street address, phone number, and destination sea port.
- **Forwarder’s Contact Details**: If applicable, especially if you have a forwarder in China. -
What’s the Warranty for the Items?
We have great confidence in our products and ensure they are well-packaged for safe delivery. In case of any quality issues, we will address them promptly.
- **Equipment Warranty**: One year (12 months). If equipment parts are damaged due to non-human factors within this period, we will provide replacement parts free of charge. -
If the Machine Breaks Down Out of Warranty, How Do We Solve the Problem?
Even after the warranty period, we will still offer suggestions and advice on resolving the issue, usually at no charge. However, there may be reasonable fees for parts and services if necessary. -
How to Get Technical Support After Purchasing?
Our factory provides online technical support in English. You can easily reach us via Skype, WeChat, WhatsApp, or email. For remote assistance, we also support TeamViewer software. -
How to Control Quality?
We implement a comprehensive quality control process:
- **IQC (Incoming Quality Control)**: All raw materials are screened and inspected before entering the production process.
- **IPQC (In-Process Quality Control)**: Patrol inspections are conducted at each stage of production.
- **FQC (Final Quality Control)**: Full inspection is performed before packing.
- **OQC (Outgoing Quality Control)**: Each item is fully inspected before shipment. -
How Long Do You Need to Prepare My Goods?
- **Sample Orders**: 1-3 days.
- **Mass Production Orders**: 10-20 days (depending on the quantity). -
What’s the Packing Details?
- **Standard Export Package**: Internal anti-collision protection with an external export wooden box.
- **Pre-Shipment Testing**: Each item is tested before shipping to ensure it arrives in good condition.
- **Shipping Preparation**: Typically takes around 3 days (subject to your specific order).
- **Tracking Information**: We will provide you with the tracking number once your products are shipped. -
How Can I Install and Operate the Machine by Myself?
Our system is designed for easy installation and operation. Upon receiving the machine, simply connect it to a power source, and it will be ready to use. The machine comes with English software and a comprehensive English user manual to help you learn how to operate it.