Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
Spare Part
Pouch Cell Assembly Machine
Battery Electrode Stacking Machine
EQUIPMENT CHARACTERISTICS
The Semi-Automatic Stacking Machine represents a pinnacle of precision and reliability in the assembly of battery electrodes, ensuring meticulous control over every stage of the stacking process.
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Precision and Features
Capable of positioning electrode sheets with an impressive accuracy of ±0.3mm, the machine utilizes advanced technologies such as active unwinding, tension control, and module correction. These features guarantee precise alignment of electrode sheets and separators, crucial for maintaining uniformity and performance across battery cells. The inclusion of anti-static treatment and diaphragm alignment further enhances precision, minimizing errors during stacking.
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High-Speed Components and Reliability
Equipped with high-precision, high-speed components secured by dowel pins, the Battery Electrode Stacking Machine ensures reliable operation and consistent performance. This robust construction supports efficient production workflows while maintaining accuracy and reliability over extended operational periods.
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Dust Extraction and Material Handling
Efficient dust extraction systems play a vital role in maintaining cleanliness during the stacking process. Material boxes and secondary positioning areas are equipped with non-metallic suction cup rods and intermediate isolation treatments to prevent cross-contamination. These measures safeguard the integrity of electrode materials, essential for high-quality battery production.
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Handling of Excess and Missing Sheets
The Pouch Cell Stacking Machine incorporates mechanisms to handle excess and missing sheets effectively. Air blowing, sheet separation brushes, servo shaking of the manipulator, and ultrasonic sensors ensure precise sheet placement. Independent suction cups securely hold tabs in position, preventing them from folding into the battery cell during stacking.
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Quality Assurance and Inspection
Automated inspection processes inspect all four corners of electrode sheets and tabs to detect any irregularities. This includes identifying sheets with missing corners or folded tabs, ensuring only defect-free components are integrated into the battery core. Such quality assurance measures uphold stringent production standards and enhance the overall reliability of battery assemblies.
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In Summary
Semi-Automatic Stacking Machine exemplifies cutting-edge technology in battery manufacturing, combining precision engineering with advanced automation. Its ability to achieve high accuracy in electrode stacking, coupled with robust reliability features and comprehensive quality control mechanisms, underscores its pivotal role in producing high-performance batteries for diverse applications.
SPECIFICATION OF EQUIPMENT
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Products |
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Model |
WS-DPJ-150 |
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Operation type |
Manual |
Manual |
Manual |
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Available size |
W50*L180mm |
W80*L170mm |
W50*L150 |
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Thickness |
5~30mm |
5~10mm |
30~100 |
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Stacking speed |
1.2~1.5s/pcs |
1.5/pcs |
1.5·2s/pcs |
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accuracy |
±0.3mm |
±0.3mm |
±0.3mm |
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Qualified rate |
≥99.2% |
99% |
99% |
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Equipment dimension |
W1500*L1700*H2200mm |
L1000*W780*H750 |
W1600 x L1100 x H1800mm |
Important Notice
Before purchasing, please ensure that your country allows the import of this product. If you are uncertain, we recommend contacting your local customs for confirmation. We will not be held responsible for any losses resulting from customs confiscation.
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About Price
Our prices are negotiable and can be adjusted based on your order quantity or packaging requirements. When inquiring, please specify the quantity you intend to purchase. -
How to Order?
To place an order, please send your purchase order via email or contact our sales team directly. We can also prepare a proforma invoice upon your request. To process your order, we need the following information: - **Product Information**: Quantity, specifications (size, material, technology if applicable, and packing requirements).
- **Delivery Time**: Your required delivery date.
- **Shipping Information**: Company name, street address, phone number, and destination sea port.
- **Forwarder’s Contact Details**: If applicable, especially if you have a forwarder in China. -
What’s the Warranty for the Items?
We have great confidence in our products and ensure they are well-packaged for safe delivery. In case of any quality issues, we will address them promptly.
- **Equipment Warranty**: One year (12 months). If equipment parts are damaged due to non-human factors within this period, we will provide replacement parts free of charge. -
If the Machine Breaks Down Out of Warranty, How Do We Solve the Problem?
Even after the warranty period, we will still offer suggestions and advice on resolving the issue, usually at no charge. However, there may be reasonable fees for parts and services if necessary. -
How to Get Technical Support After Purchasing?
Our factory provides online technical support in English. You can easily reach us via Skype, WeChat, WhatsApp, or email. For remote assistance, we also support TeamViewer software. -
How to Control Quality?
We implement a comprehensive quality control process:
- **IQC (Incoming Quality Control)**: All raw materials are screened and inspected before entering the production process.
- **IPQC (In-Process Quality Control)**: Patrol inspections are conducted at each stage of production.
- **FQC (Final Quality Control)**: Full inspection is performed before packing.
- **OQC (Outgoing Quality Control)**: Each item is fully inspected before shipment. -
How Long Do You Need to Prepare My Goods?
- **Sample Orders**: 1-3 days.
- **Mass Production Orders**: 10-20 days (depending on the quantity). -
What’s the Packing Details?
- **Standard Export Package**: Internal anti-collision protection with an external export wooden box.
- **Pre-Shipment Testing**: Each item is tested before shipping to ensure it arrives in good condition.
- **Shipping Preparation**: Typically takes around 3 days (subject to your specific order).
- **Tracking Information**: We will provide you with the tracking number once your products are shipped. -
How Can I Install and Operate the Machine by Myself?
Our system is designed for easy installation and operation. Upon receiving the machine, simply connect it to a power source, and it will be ready to use. The machine comes with English software and a comprehensive English user manual to help you learn how to operate it.