Battery Edge Cutting, Folding And Hotting Machine
EQUIPMENT CHARACTERISTICS
The Battery Edge Cutting Machine is designed for precise trimming, folding, and sealing of battery edges, ensuring a secure and professional finish for pouch cell batteries.
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Manual Loading and Operation
Operated by manual loading and clamping, the Battery Edge Cutting Machine requires the operator to place the battery into position securely. Dual-button controls activate the cutting device, roller double-folding mechanism, and edge-sealing device simultaneously, ensuring synchronized operation for efficiency and consistency.
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Cutting and Folding Process
Once activated, the clamp securely holds the battery in place while excess material is trimmed using the cutting device. Subsequently, the battery undergoes preliminary double-edge folding in the roller mold, which shapes the edges for a clean and uniform appearance. This initial folding step prepares the battery for final sealing.
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Sealing in Heated Copper Mold
Following the folding process, the battery is advanced into a heated copper mold for double-edge sealing. The heat applied during this stage ensures a secure bond along the edges of the battery, enhancing its structural integrity and preventing leakage.
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Automated Return and Operator Interaction
Upon completion of the sealing process, the devices automatically return to their original positions. The clamp then releases the battery, which is ready for removal by the operator. This automated return mechanism simplifies operation and reduces downtime between production cycles.
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Features and Benefits
The Battery Edge Cutting Machine offers several advantages, including precise trimming and folding capabilities that meet stringent manufacturing standards. It enhances production efficiency by combining multiple processes into a seamless workflow. The use of a heated copper mold ensures consistent and reliable sealing, contributing to the overall quality and durability of battery products.
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User-Friendly Design
Designed with operator comfort in mind, the machine features intuitive controls and a straightforward interface. Safety measures, such as dual-button activation and automatic return mechanisms, ensure safe operation throughout the cutting, folding, and sealing processes.
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In conclusion
Battery Edge Cutting Machine by WS Automation represents a critical component in the production of pouch cell batteries, providing efficient and reliable trimming, folding, and sealing solutions. Its ability to streamline operations and ensure high-quality finishes underscores its importance in battery manufacturing processes across various applications.
SPECIFICATION OF EQUIPMENT
Product |
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Model |
WS-DCF200SD-A |
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Operation type |
Manual |
Manual |
Available size |
L300*W120*T15mm |
L 100~300mm,W 60~250mm,T 5~20mm |
Tolerance |
±0.20mm |
±0.1mm |
Capacity |
300~500pcs/h |
300~500pcs/h |
Blade life |
≥1000000 times |
≥1000000 times |
Machine dimension |
1400×1000×1500 mm |
1500X800X1700 |
Power supply |
220V/50Hz; Power: 2.5KW |
AC220V/50Hz 3kw |
Important Notice
Before purchasing, please ensure that your country allows the import of this product. If you are uncertain, we recommend contacting your local customs for confirmation. We will not be held responsible for any losses resulting from customs confiscation.
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About Price
Our prices are negotiable and can be adjusted based on your order quantity or packaging requirements. When inquiring, please specify the quantity you intend to purchase. -
How to Order?
To place an order, please send your purchase order via email or contact our sales team directly. We can also prepare a proforma invoice upon your request. To process your order, we need the following information: - **Product Information**: Quantity, specifications (size, material, technology if applicable, and packing requirements).
- **Delivery Time**: Your required delivery date.
- **Shipping Information**: Company name, street address, phone number, and destination sea port.
- **Forwarder’s Contact Details**: If applicable, especially if you have a forwarder in China. -
What’s the Warranty for the Items?
We have great confidence in our products and ensure they are well-packaged for safe delivery. In case of any quality issues, we will address them promptly.
- **Equipment Warranty**: One year (12 months). If equipment parts are damaged due to non-human factors within this period, we will provide replacement parts free of charge. -
If the Machine Breaks Down Out of Warranty, How Do We Solve the Problem?
Even after the warranty period, we will still offer suggestions and advice on resolving the issue, usually at no charge. However, there may be reasonable fees for parts and services if necessary. -
How to Get Technical Support After Purchasing?
Our factory provides online technical support in English. You can easily reach us via Skype, WeChat, WhatsApp, or email. For remote assistance, we also support TeamViewer software. -
How to Control Quality?
We implement a comprehensive quality control process:
- **IQC (Incoming Quality Control)**: All raw materials are screened and inspected before entering the production process.
- **IPQC (In-Process Quality Control)**: Patrol inspections are conducted at each stage of production.
- **FQC (Final Quality Control)**: Full inspection is performed before packing.
- **OQC (Outgoing Quality Control)**: Each item is fully inspected before shipment. -
How Long Do You Need to Prepare My Goods?
- **Sample Orders**: 1-3 days.
- **Mass Production Orders**: 10-20 days (depending on the quantity). -
What’s the Packing Details?
- **Standard Export Package**: Internal anti-collision protection with an external export wooden box.
- **Pre-Shipment Testing**: Each item is tested before shipping to ensure it arrives in good condition.
- **Shipping Preparation**: Typically takes around 3 days (subject to your specific order).
- **Tracking Information**: We will provide you with the tracking number once your products are shipped. -
How Can I Install and Operate the Machine by Myself?
Our system is designed for easy installation and operation. Upon receiving the machine, simply connect it to a power source, and it will be ready to use. The machine comes with English software and a comprehensive English user manual to help you learn how to operate it.