Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
Battery Cell Sorter Machine for Cylindrical, Pouch & Prismatic Cells - Quality Testing by China Suppliers & Factory
Equipment Characteristics
In battery production, ensuring uniformity in performance across batches is crucial to guaranteeing reliability and efficiency in battery packs. Variations in the manufacturing process can lead to differences in battery performance within the same batch. The divider cabinet addresses this challenge by performing comprehensive testing through charging and discharging cycles to measure critical parameters such as capacity, internal resistance, and voltage. Based on these measurements, batteries are categorized into different grades or classes, optimizing overall battery pack performance and reliability.
Advanced Technology
The divider cabinet utilizes a high-frequency transformer for safe electrical isolation and efficient conversion across a wide range of voltages and currents. This technology ensures operational safety and reliability, particularly in environments requiring high current and low voltage conditions during testing and sorting processes.
Efficient Energy Management
Featuring a non-isolated bi-directional DC/DC structure, the cabinet facilitates high-efficiency energy feedback to the power grid. This capability enhances energy utilization and reduces operational costs, contributing to sustainable manufacturing practices.
Environmental Benefits
Significant improvements are made to the working environment within chemical formation and battery sorting facilities. By optimizing energy consumption and eliminating the need for ventilation pipes, the divider cabinet promotes a cleaner and safer workplace environment. This not only reduces operational costs but also enhances worker safety and comfort during production processes.
In Conclusion
The integration of these advanced features in the divider cabinet underscores its role in enhancing quality control and optimizing battery performance in production. By accurately assessing and categorizing batteries based on stringent performance metrics, manufacturers can deliver consistent and reliable battery packs suitable for a wide range of applications, from consumer electronics to electric vehicles and renewable energy storage systems.
Capacity Sorting Machine for Cylindrical Cell
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Capacity Sorting Machine for Pouch Cell
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Capacity Sorting Machine for Prismatic Cell
Learn MoreSpecification of Equipment
| Product |
|
|
|
|---|---|---|---|
| Model | WS-YZFRG | WS-RBFRG | WS-LKFRG |
| Power supply | AC380V/50Hz | AC380V/50Hz | AC380V/50Hz |
| Power | 12KW | 12KW | 12KW |
| Compressed air | 0.5~0.8MPa | 0.5~0.8MPa | 0.5~0.8MPa |
| Equipment weight | ≈350KG | ≈350KG | ≈350KG |
| Equipment dimensions | L1650*W550*H1900(mm) | L1650*W550*H1900(mm) | L1650*W550*H1900(mm) |
| Charging voltage range | 0~4500mV | 0~4500mV | 0~4500mV |
| Discharging voltage range | 1000~5000mV | 1000~5000mV | 1000~5000mV |
| Voltage accuracy | ±0.05% f.s+±0.05%RD | ±0.05% f.s+±0.05%RD | ±0.05% f.s+±0.05%RD |
| Charging & discharging current range | 100~10000mA | 100~10000mA | 100~10000mA |
| Current accuracy | ±0.05% f.s+±0.05%RD | ±0.05% f.s+±0.05%RD | ±0.05% f.s+±0.05%RD |
Frequently Asked Questions
Why is uniformity testing critical in battery pack manufacturing?
Variations during manufacturing can cause differences in performance within the same battery batch. Testing capacity, internal resistance, and voltage ensures batteries are properly categorized into grades, which optimizes the overall efficiency, consistency, and reliability of the final battery pack.
What technology ensures safety during high-current sorting?
The divider cabinet utilizes a high-frequency transformer that provides safe electrical isolation. This allows for stable and reliable voltage and current conversion, keeping operations safe even during low-voltage, high-current sorting processes.
How does the divider cabinet achieve efficient energy management?
By utilizing a non-isolated bi-directional DC/DC structure, the cabinet is able to feed energy back to the power grid during discharge cycles. This significantly reduces overall energy consumption and lowers manufacturing operational costs.
What environmental and workplace benefits does this equipment offer?
It improves the facility's air quality and temperature management by optimizing energy feedback and eliminating the need for complex ventilation pipes. This creates a cleaner, safer, and more comfortable environment for production workers.
What types of battery cells can be tested using these machines?
The series includes dedicated models optimized for three main types of battery form factors: Cylindrical Cells, Pouch Cells, and Prismatic Cells, ensuring precise testing regardless of cell design.