Cylindrical Cell Machine Line
18650 Battery Pilot Line
Pouch Cell Lab. Line
Prismatic Cell Machine Line
Automatic 3 in 1 Pouch Cell Edge Cutting, Folding & Shaping Machine from China Suppliers and Factory
EQUIPMENT CHARACTERISTICS
The Battery Edge Cutting Machine is designed for precise trimming, folding, and sealing of battery edges, ensuring a secure and professional finish for pouch cell batteries.
Manual Loading and Operation
Operated by manual loading and clamping, the Battery Edge Cutting Machine requires the operator to place the battery into position securely. Dual-button controls activate the cutting device, roller double-folding mechanism, and edge-sealing device simultaneously, ensuring synchronized operation for efficiency and consistency.
Cutting and Folding Process
Once activated, the clamp securely holds the battery in place while excess material is trimmed using the cutting device. Subsequently, the battery undergoes preliminary double-edge folding in the roller mold, which shapes the edges for a clean and uniform appearance. This initial folding step prepares the battery for final sealing.
Sealing in Heated Copper Mold
Following the folding process, the battery is advanced into a heated copper mold for double-edge sealing. The heat applied during this stage ensures a secure bond along the edges of the battery, enhancing its structural integrity and preventing leakage.
Automated Return & Interaction
Upon completion of the sealing process, the devices automatically return to their original positions. The clamp then releases the battery, which is ready for removal by the operator. This automated return mechanism simplifies operation and reduces downtime between production cycles.
Features and Benefits
The Battery Edge Cutting Machine offers several advantages, including precise trimming and folding capabilities that meet stringent manufacturing standards. It enhances production efficiency by combining multiple processes into a seamless workflow. The use of a heated copper mold ensures consistent and reliable sealing, contributing to the overall quality and durability of battery products.
User-Friendly Design
Designed with operator comfort in mind, the machine features intuitive controls and a straightforward interface. Safety measures, such as dual-button activation and automatic return mechanisms, ensure safe operation throughout the cutting, folding, and sealing processes.
In conclusion
Battery Edge Cutting Machine by WS Automation represents a critical component in the production of pouch cell batteries, providing efficient and reliable trimming, folding, and sealing solutions. Its ability to streamline operations and ensure high-quality finishes underscores its importance in battery manufacturing processes across various applications.
Battery Edge Cutting, Folding And Hotting Machine for pouch cell sealing
4-stations Top-Side Sealing Machine for pouch cell sealing
SPECIFICATION OF EQUIPMENT
| Product Details |
|
|
|---|---|---|
| Model | WS-DCF200SD-A | ? |
| Operation type | Manual | Manual |
| Available size | L300*W120*T15mm | L 100~300mm，W 60~250mm，T 5~20mm |
| Tolerance | ±0.20mm | ±0.1mm |
| Capacity | 300~500pcs/h | 300~500pcs/h |
| Blade life | ≥1,000,000 times | ≥1,000,000 times |
| Machine dimension | 1400×1000×1500 mm | 1500X800X1700 mm |
| Power supply | 220V/50Hz; Power: 2.5KW | AC220V/50Hz 3kw |
Frequently Asked Questions
What functions does the Battery Edge Cutting Machine perform?
The machine is designed for precise trimming, double-folding, and hot sealing of pouch cell battery edges to ensure a secure, leak-proof, and professional finish.
How does the manual operation mechanism work?
The operator manually loads the battery into the clamping device. Dual-button controls are then pressed to simultaneously activate the cutting, roller-folding, and sealing devices, ensuring synchronized and safe operation.
Why is a heated copper mold used for the sealing process?
A heated copper mold is utilized because it provides excellent thermal conductivity and consistent heat distribution. This ensures a reliable, high-quality bond along the folded edges of the pouch cell, preventing leaks and improving durability.
What are the safety features integrated into this machine?
The machine features dual-button start controls to ensure the operator's hands are clear of the machinery during operation. Additionally, it has an automated return mechanism that resets all devices once processing is complete.
What is the production capacity and cutting blade lifespan?
The equipment has a production capacity of 300 to 500 pieces per hour. The cutting blades are highly durable, engineered for a service life of at least 1,000,000 cycles.